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HomeMy WebLinkAbout083323 overhead coiling doors.pdf Giant Eagle Market #6550 The Bridges, Carmel, Indiana Building Shell Bid & Permit DLA Project 2014040.00 August 12, 2014 OVERHEAD COILING DOORS 083323 - 1 SECTION 083323 - OVERHEAD COILING DOORS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: Manual and Electric Overhead Coiling Doors and Grille Openers. 1.2 DESIGN / PERFORMANCE REQUIREMENTS B. Products Requiring Electrical Connection: Listed and classified by Underwriters Laboratories, Inc. acceptable to authority having jurisdiction as suitable for purpose specified. C. Electric Motors shall be alternating-current squirrel-cage motors conforming with NEMA MG 1. A. Wiring Connections: Requirements for electrical characteristics. 1. 115 volts, 60 Hz single phase. 1.3 SUBMITTALS B. Product Data: Manufacturer's data sheets on each product to be used, including: 1. Preparation instructions and recommendations. 2. Storage and handling requirements and recommendations. 3. Details of construction and fabrication. 4. Installation methods. C. Shop Drawings: Include detailed plans, elevations, details of framing members, required clearances and accessories. Include relationship with adjacent construction. D. Manufacturer's Certificates: Certify products meet or exceed specified requirements. E. Operation and Maintenance Data: Submit lubrication requirements and frequency, and periodic adjustments required. 1.4 QUALITY ASSURANCE F. Manufacturer Qualifications: Company specializing in manufacturing products specified with minimum of five years documented experience. G. Installer Qualifications: Authorized representative of the manufacturer with minimum five years documented experience. Giant Eagle Market #6550 The Bridges, Carmel, Indiana Building Shell Bid & Permit DLA Project 2014040.00 August 12, 2014 OVERHEAD COILING DOORS 083323 - 2 1.5 DELIVERY, STORAGE, AND HANDLING A. Store products in manufacturer's unopened packaging until ready for installation. B. Protect materials from exposure to moisture. Do not deliver until after wet work is complete and dry. C. Store materials in a dry, warm, ventilated weathertight location. 1.6 PROJECT CONDITIONS D. Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits. 1.7 WARRANTY E. Provide operators with a 2 year limited warranty on motor and parts. PART 2 - PRODUCTS 2.1 MANUFACTURERS F. Manufacturer: Overhead Door Corp., 2501 S. State Hwy. 121, Suite 200, Lewisville, TX 75067. ASD. Tel. Toll Free: (800) 275-3290. Phone: (469) 549-7100. Fax: (972) 906-1499. Web Site: www.overheaddoor.com. E-mail: sales@overheaddoor.com. No substitutions. Contact: Bob Polak – Timbers-Kovar Co. Phone: (440) 951-1210 G. H. Give preference to materials with high recycled content and those that are extracted/manufactured within 500 miles of the project site. Include these products in Contractor’s LEED Action Plan and Subcontractor Scope and product purchase review in order to increase the likelihood of achieving 2 points for recycled content and 2 points for regional materials. 2.2 DOOR CURTAIN MATERIALS AND CONSTRUCTION A. Door Curtains: Fabricate overhead coiling-door curtain of interlocking metal slats, designed to withstand wind loading indicated, in a continuous length for width of door without splices. Unless otherwise indicated, provide slats of thickness and mechanical properties recommended by door manufacturer for performance, size, and type of door indicated. B. Curtain Jamb Guides: Manufacturer's standard angles or channels and angles of same material and finish as curtain slats unless otherwise indicated, with sufficient depth and strength to retain curtain, to allow curtain to operate smoothly, and to withstand loading. Slot bolt holes for guide adjustment. Provide removable stops on guides to prevent overtravel of curtain. Giant Eagle Market #6550 The Bridges, Carmel, Indiana Building Shell Bid & Permit DLA Project 2014040.00 August 12, 2014 OVERHEAD COILING DOORS 083323 - 3 C. Weatherseals for Exterior Doors: Equip each exterior door with weather-stripping gaskets fitted to entire exterior perimeter of door for a weather-resistant installation unless otherwise indicated. D. Door Finish: Baked enamel or powder coat finish, custom to match Architect’s control sample and storefront framing. 2.3 MANUAL DOOR OPERATORS A. General: Equip door with manual door operator by door manufacturer. B. Chain-Hoist Operator: Consisting of endless steel hand chain, chain-pocket wheel and guard, and gear-reduction unit with a maximum 25-lbf force for door operation. Provide alloy-steel hand chain with chain holder secured to operator guide 2.4 HOODS A. General: Form sheet metal hood to entirely enclose coiled curtain and operating mechanism at opening head. Contour to fit end brackets to which hood is attached. Roll and reinforce top and bottom edges for stiffness. Form closed ends for surface-mounted hoods and fascia for any portion of between-jamb mounting that projects beyond wall face. Equip hood with intermediate support brackets as required to prevent sagging. 2.5 ELECTRIC DOOR OPERATORS A. Heavy Duty Rolling Door and Grille Operator: Model RHX True Gear Head Type Door Operator: 1. Application: a. Rolling Steel Doors. 2. Electric Motor: UL listed. a. Rating: 1) 1/2 horsepower single phase or three phase with automatic thermal reset overload. b. Motor frame comply with: 1) NEMA 48 for 1/2 hp single phase. b. Construction: 1) Open drip-proof construction. 2) Totally Enclosed Non Ventilated – TENV construction. b. The operator shall be suited for: 1) NEMA ICS 6 Type 1 general purpose environment. b. Reduction: Primary reduction is worm gear in oil bath. c. Duty cycle: Accommodate heavy usage, up to 60 cycles per hour under a large constant load. 1) Brake: DC Disc type with selectable Progressive Braking for smooth stopping. 1) Clutch: Adjustable torque-limiter type. Giant Eagle Market #6550 The Bridges, Carmel, Indiana Building Shell Bid & Permit DLA Project 2014040.00 August 12, 2014 OVERHEAD COILING DOORS 083323 - 4 2) Limit System: LimitLock limit system, magnetic type providing absolute positioning with push to set and remote setting capabilities. Limit system shall remain synchronized with the door during manual operation and supply power interruptions. 2. Control System: Microprocessor based with relay motor controls on a single board. System incorporates a 16 character Liquid Crystal Display (LCD) to display the system status. System shall include the following: a. Capable of monitoring and reporting on a variety of operating conditions, including: Current operating status, Current command status, Motor movement status, Current error status (if applicable), Hoist Interlock status (if applicable), External Interlock status, and 24VDC status. b. A delay-on-reverse operating protocol. c. Maximum run timers in both directions of travel that limit motor run time in the event a clutch slips or some other problem occurs. d. Provisions for the connection of a 2-wire monitored photo-eye or a 2-wire monitored edge sensor, as well as non-monitored 2-wire sensing edges, photo- eyes or other entrapment protection devices. e. Control action will be constant contact close until a monitored entrapment device is installed, allowing for selection of momentary contact. f. Provisions for connection of single and/or 3-button control stations. g. Provisions for connection of an external 3-wire radio controls and related control devices. h. On board open, close and stop control keys for local operation. i. CodeDodger radio receiver that is dual frequency cycling at 315 Mhz and 390 Mhz capable of storing 250 single button and/or 250 Open-Close-Stop transmitters with the ability to add and/or delete transmitters individually, identify and store activating transmitter IDs. 3. Mounting: a. Rolling Steel doors: 1) Wall-mount and chain/sprocket coupling to door. 2. Release: a. Release shall be a pull and hold type mechanism with single cable operation and an integrated interlock switch on hoist units. 3. Hoist: Chain hoist consists of chain pocket wheel, chain guard and smooth hand chain on hoist units. 1. Entrapment Protection: a. Control system shall have provisions to connect monitored entrapment protection devices such as monitored electric sensing edge, or monitored photo- eye and to provide constant contact close control operation in lieu of such devices. 2. Control accessories: a. Operator Controls: 1) Key operation with open, close, and stop controls. 1) Controls for interior location. 1) Controls surface mounted. Giant Eagle Market #6550 The Bridges, Carmel, Indiana Building Shell Bid & Permit DLA Project 2014040.00 August 12, 2014 OVERHEAD COILING DOORS 083323 - 5 PART 3 - EXECUTION 3.1 EXAMINATION B. Verify door sizes, configuration, tolerances and conditions are acceptable. C. Examine conditions of substrates, supports, and other conditions under which this work is to be performed. D. If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding. 3.2 PREPARATION E. Clean surfaces thoroughly prior to installation. F. Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions. 3.3 INSTALLATION G. Install in accordance with manufacturer's instructions. H. Use anchorage devices to securely fasten assembly without distortion or stress. I. Fit and align assembly including hardware; level and plumb, to provide smooth operation. A. Coordinate installation of electrical service with Section 16150. Complete wiring from disconnect to unit components. 3.4 ADJUSTING B. Test for proper operation and adjust as necessary to provide proper operation without binding or distortion. C. Adjust hardware and operating assemblies for smooth and noiseless operation. 3.5 CLEANING D. Clean components using non-abrasive materials and methods recommended by manufacturer. E. Touch-up, repair or replace damaged products before Substantial Completion. Giant Eagle Market #6550 The Bridges, Carmel, Indiana Building Shell Bid & Permit DLA Project 2014040.00 August 12, 2014 OVERHEAD COILING DOORS 083323 - 6 3.6 PROTECTION F. Protect installed products until completion of project. G. Touch-up, repair or replace damaged products before Substantial Completion. END OF SECTION 083323