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HomeMy WebLinkAbout07 24 00 EIFS.pdfTHE NATIONAL BANK OF INDIANAPOLIS NBICM08C 5760 EAST MAIN STREET INTERIOR & EXTERIOR CARMEL, INDIANA 46033 CONSTRUCTION SPECIFICATIONS EXTERIOR INSULATION & FINISH SYSTEMS 07 24 00 - 1 SECTION 07 24 00 - EXTERIOR INSULATION AND FINISH SYSTEMS PART 1 - GENERAL 1.01 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. 1.02 SUMMARY A. Extent of exterior insulation finish systems is indicated on drawings. B. Related Sections include the following: 1. Division 6 Section "Rough Carpentry" for plywood sheathing and wood framing. 2. Division 7 Section "Joint Sealants" for sealing joints in EIFS with elastomeric joint sealants. 3. Division 9 Section "Gypsum Sheathing" for gypsum sheathing soffit. 1.03 DEFINITIONS A. Class PB EIFS: A "nonload bearing, exterior wall cladding system that consists of an insulation board attached either adhesively, mechanically, or both to the substrate; an integrally reinforced base coat; and a textured protective finish coat," as defined by ASTM C 1397. 1.04 PERFORMANCE REQUIREMENTS A. EIFS Performance: Comply with the following: 1. Bond Integrity: Free from bond failure within EIFS components or between sys- tem and supporting wall construction, resulting from exposure to fire, wind loads, weather, or other in-service conditions. 2. Weathertightness: Resistant to water penetration from exterior into EIFS and assemblies behind it or through them into interior of building that results in deterioration of thermal-insulating effectiveness or other degradation of EIFS and assemblies behind it, including substrates, supporting wall construction, and interior finish. B. Class PB EIFS: Provide EIFS having physical properties and structural performance that comply with the testing for Class PB, including the following: 1. Mildew Resistance of Finish Coat: Sample applied to 2-by-2-inch clean glass substrate, cured for 28 days, and showing no growth when tested per ASTM D 3273. 2. Drainage: 3 samples capable of draining water, and having an average minimum true drainage efficiency of 90 percent when tested per EIMA 200.2. THE NATIONAL BANK OF INDIANAPOLIS NBICM08C 5760 EAST MAIN STREET INTERIOR & EXTERIOR CARMEL, INDIANA 46033 CONSTRUCTION SPECIFICATIONS EXTERIOR INSULATION & FINISH SYSTEMS 07 24 00 - 2 1.05 SUBMITTALS A. Product Data: For each type and component of EIFS indicated. B. Shop Drawings: For EIFS. Include plans, elevations, sections, details of components, details of penetration and termination, flashing details, joint locations and configurations, fastening and anchorage details including mechanical fasteners, and connections and attachments to other work. C. Samples for Initial Selection: For each type of finish-coat color and texture indicated. 1.06 QUALITY ASSURANCE A. Installer Qualifications: An installer who is certified in writing by EIFS manufacturer as qualified to install manufacturer's system using trained workers. B. Source Limitations: obtain EIFS from single source from single EIFS manufacturer and from sources approved by EIFS manufacturers compatible with system components. C. Mockups: Build mockups as part of masonry mock-up to verify selections made under sample submittals and to demonstrate aesthetic effects and set quality standards for materials and execution and set quality standards for fabrication and installation. 1.07 DELIVERY, STORAGE, AND HANDLING A. Deliver materials in original, unopened packages with manufacturers' labels intact and clearly identifying products. B. Store materials inside and under cover; keep them dry and protected from weather, direct sunlight, surface contamination, aging, corrosion, damaging temperatures, construction traffic, and other causes. 1. Stack insulation board flat and off the ground. 2. Protect plastic insulation against ignition at all times. Do not deliver plastic insulating materials to Project site before installation time. 3. Complete installation and concealment of plastic materials as rapidly as possible in each area of construction. 1.08 PROJECT CONDITIONS A. Weather Limitations: Maintain ambient temperatures above 40 deg F for a minimum of 24 hours before, during, and after adhesives or coatings are applied. Do not apply EIFS adhesives or coatings during rainfall. Proceed with installation only when existing and forecasted weather conditions and ambient outdoor air and substrate temperatures permit EIFS to be applied, dried, and cured according to manufacturers' written instructions and warranty requirements. B. Field Measurements: Verify actual dimensions required for prefabricated panels by fi eld measurements before fabrication and indicate measurements on Shop Drawings. THE NATIONAL BANK OF INDIANAPOLIS NBICM08C 5760 EAST MAIN STREET INTERIOR & EXTERIOR CARMEL, INDIANA 46033 CONSTRUCTION SPECIFICATIONS EXTERIOR INSULATION & FINISH SYSTEMS 07 24 00 - 3 1. Established Dimensions: Where field measurements cannot be made without delaying the Work, establish dimensions and proceed with fabricating prefabricated panels without field measurements. Coordinate construction to ensure that actual dimensions correspond to established dimensions. 1.09 COORDINATION A. Coordinate installation of EIFS with related Work specified in other Sections to ensure that wall assemblies, including sheathing, flashing, trim, joint sealants, windows, and doors, are protected against damage from the effects of weather, age, corrosion, moisture, and other causes. PART 2 – PRODUCTS 2.01 MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Class PB EIFS: a. Dryvit Systems, Inc. b. Sonneborn, Div. of ChemRex, Inc.; SKW-MBT Construction Chemicals. c. Sto Corp. B. Basis of Design: Sto StoTStoTherm Classic Ci. 2.02 MATERIALS A. Compatibility: Provide substrates, water-/weather-resistive barriers, adhesive, fasteners, board insulation, reinforcing meshes, base- and finish-coat systems, sealants, and accessories that are compatible with one another and approved for use by EIFS manufacturer for Project. B. Colors, Textures, and Patterns of Finish Coat: As selected by Architect from manufacturer's full range. C. Air Moisture barrier 1. StoGuard® a. Joint Treatment, Rough Opening Protection, and Detail Components: 1) Sto Gold Fill® - ready mixed coating applied by trowel or knife for rough opening protection of frame walls and joint treatment of sheathing when used with StoGuard Mesh. Also used as a detail component with StoGuard Mesh to splice over back flange of starter track, flashing, and similar ship lap details THE NATIONAL BANK OF INDIANAPOLIS NBICM08C 5760 EAST MAIN STREET INTERIOR & EXTERIOR CARMEL, INDIANA 46033 CONSTRUCTION SPECIFICATIONS EXTERIOR INSULATION & FINISH SYSTEMS 07 24 00 - 4 2) Sto Gold Coat® - ready mixed coating applied by brush, roller or spray for rough opening protection of frame walls and joint treatment of sheathing when used with StoGuard Fabric. Also used as a detail component with StoGuard Fabric to splice over back flange of starter track, flashing, and similar ship lap details 3) StoGuard RapidFill™ - one component rapid drying gun-applied joint treatment for sheathing. Also used at static transition joints or seams in construction and to seal fish mouths, wrinkles, seams, gaps, holes, or other voids in StoGuard air barrier materials. Also used as a detail component to splice over back flange of starter track, flashing, and similar ship lap details 4) StoGuard RapidSeal™ - one component rapid drying gun- applied rough opening protection for frame and CMU walls without mesh or fabric reinforcement. Also use as a joint treatment for sheathing when used with StoGuard Mesh. Also used to seal fish mouths, wrinkles, seams, gaps, holes, or other voids in StoGuard air barrier materials 2. Waterproof Coating: Sto Gold Coat® - ready mixed waterproof coating for concrete, concrete masonry, wood-based sheathing, and glass mat gypsum sheathing 3. Transition Membrane: StoGuard Transition Membrane - flexible air barrier membrane for continuity at transitions such as sheathing to foundation, dissimilar materials (CMU to frame wall), wall to balcony floor slab or ceiling, flashing shingle lap transitions, floor line deflection joints, masonry control joints, and through wall joints in masonry or frame construction D. Primer/Sealer: EIFS manufacturer's standard substrate conditioner designed to seal substrates from moisture penetration and to improve the bond between substrate of type indicated and adhesive used for application of insulation. E. Flexible-Membrane Flashing: Cold-applied, fully self-adhering, self-healing, rubberized- asphalt and polyethylene-film composite sheet or tape and primer; EIFS manufacturer's standard or product recommended in writing by EIFS manufacturer. F. Drainage Mat and Spacers: EIFS manufacturer's standard or product recommended in writing by EIFS manufacturer with manufacturer's standard corrosion-resistant mechanical fasteners suitable for intended substrate. G. Adhesive for Application of Insulation: EIFS manufacturer's standard formulation de- signed for indicated use, compatible with substrate. H. Molded, Rigid Cellular Polystyrene Board Insulation: Comply with EIFS manufacturer's requirements, ASTM C 578 for Type I, and EIMA's "EIMA Guideline Specification for Expanded Polystyrene (EPS) Insulation Board" for more stringent requirements for material performance and qualities of insulation. 1. Flame-Spread and Smoke-Developed Indexes: 25 and 450 or less, respectively, per ASTM E 84. THE NATIONAL BANK OF INDIANAPOLIS NBICM08C 5760 EAST MAIN STREET INTERIOR & EXTERIOR CARMEL, INDIANA 46033 CONSTRUCTION SPECIFICATIONS EXTERIOR INSULATION & FINISH SYSTEMS 07 24 00 - 5 2. Dimensions: Provide insulation boards not more than 24 by 48 inches and in thickness indicated but not more than 4 inches thick or less than thickness allowed by ASTM C 1397. 3. Channeled Board Insulation: EIFS manufacturer's standard factory-fabricated profile with linear, vertical drainage channels, slots, or waves on the back side of board. I. Reinforcing Mesh: Balanced, alkali-resistant, open-weave glass-fiber mesh treated for compatibility with other EIFS materials, made from continuous multiend strands with retained mesh tensile strength of not less than 120 lbf/in. per EIMA 105.01, complying with ASTM D 578 and the following requirements for minimum weight: 1. Standard-Impact Reinforcing Mesh: Not less than 4.0 oz./sq. yd.. 2. High-Impact Reinforcing Mesh: Not less than 15 oz./sq. yd.. J. Base-Coat Materials: EIFS manufacturer's standard mixture complying with[ one of] the following requirements for material composition and method of combining materials: 1. Job-mixed formulation of portland cement complying with ASTM C 150, Type I, white or natural color; and manufacturer's standard polymer-emulsion adhesive designed for use indicated. K. Primer: EIFS manufacturer's standard factory-mixed elastomeric-polymer primer for preparing base-coat surface for application of finish coat. L. Finish-Coat Materials: EIFS manufacturer's standard acrylic-based coating with enhanced mildew resistance complying with the following requirements for material composition and method of combining materials: 1. Factory-mixed formulation of polymer-emulsion binder, colorfast mineral pigments, sound stone particles, and fillers. 2. Sealer: Manufacturer's waterproof, clear acrylic-based sealer for protecting finish coat. M. Water: Potable. N. Mechanical Fasteners: EIFS manufacturer's standard corrosion-resistant fasteners consisting of thermal cap, standard washer and shaft attachments, and fastener indicated below; selected for properties of pullout, tensile, and shear strength required to resist de- sign loads of application indicated; capable of pulling fastener head below surface of insulation board. O. Trim Accessories: Type as designated or required to suit conditions indicated and to comply with EIFS manufacturer's written requirements; manufactured from UV- stabilized PVC; and complying with ASTM D 1784, manufacturer's standard Cell Class for use in-tended and ASTM C 1063. 1. Casing Bead: Prefabricated one-piece type for attachment behind insulation, of depth required to suit thickness of coating and insulation, with face leg perforated for bonding to coating and back leg. THE NATIONAL BANK OF INDIANAPOLIS NBICM08C 5760 EAST MAIN STREET INTERIOR & EXTERIOR CARMEL, INDIANA 46033 CONSTRUCTION SPECIFICATIONS EXTERIOR INSULATION & FINISH SYSTEMS 07 24 00 - 6 2. Drip Screed/Track: Prefabricated one-piece type for attachment behind insulation with face leg extended to form a drip, of depth required to suit thickness of coating and insulation, with face leg perforated for bonding to coating and back leg. 3. Weep Screed/Track: Prefabricated one-piece type for attachment behind insulation with perforated face leg extended to form a drip and weep holes in track bottom, of depth required to suit thickness of coating and insulation, with face leg perforated for bonding to coating and back leg; designed to drain incidental moisture that gets into wall construction to the exterior at terminations of EIFS with drainage. 4. Window Sill Flashing: Prefabricated type for both flashing and sloping sill over framing beneath windows; with end and back dams; designed to direct water to exterior. 2.03 ELASTOMERIC SEALANTS A. Elastomeric Sealant Products: Provide EIFS manufacturer's listed and recommended chemically curing, elastomeric sealant that is compatible with joint fillers, joint substrates, and other related materials, and complies with requirements for products and testing indicated in EIMA's "EIMA Guide for Use of Sealants with Exterior Insulation and Finish Systems, Class PB" and with requirements in Division 7 Section "Joint Sealants." B. Sealant Color: As selected by Architect from manufacturer's full range. 2.04 MIXING A. General: Comply with EIFS manufacturer's requirements for combining and mixing materials. Do not introduce admixtures, water, or other materials except as recommended by EIFS manufacturer. Mix materials in clean containers. Use materials within time period specified by EIFS manufacturer or discard. PART 3 – EXECUTION 3.01 EXAMINATION A. Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of EIFS. B. Examine roof edges, wall framing, flashings, openings, substrates, and junctures at other construction for suitable conditions where EIFS will be installed. C. Proceed with installation only after unsatisfactory conditions have been corrected. 3.02 PREPARATION THE NATIONAL BANK OF INDIANAPOLIS NBICM08C 5760 EAST MAIN STREET INTERIOR & EXTERIOR CARMEL, INDIANA 46033 CONSTRUCTION SPECIFICATIONS EXTERIOR INSULATION & FINISH SYSTEMS 07 24 00 - 7 A. Protect contiguous work from moisture deterioration and soiling caused by application of EIFS. Provide temporary covering and other protection needed to prevent spattering of exterior finish coats on other work. B. Protect EIFS, substrates, and wall construction behind them from inclement weather during installation. Prevent penetration of moisture behind drainage plane of EIFS and deterioration of substrates. C. Prepare and clean substrates to comply with EIFS manufacturer's written requirements to obtain optimum bond between substrate and adhesive for insulation. D. Primer/Sealer: Apply over substrates to protect substrates from degradation and where required by EIFS manufacturer for improving adhesion of insulation to substrate. E. Water/Weather Barrier: Apply over substrates to protect substrates from degradation and to provide water-/weather-resistive barrier. Comply with manufacturer’s written instructions for installation over various substrates. 4. Tape and seal joints, exposed edges, terminations, and inside and outside corners of sheathing unless otherwise indicated by EIFS manufacturer's written instructions. F. Starter Track: Comply with manufacturer’s written instructions for installation of starer track at base of wall and other EIFS terminations as designated on detail drawings or where indicated by Architect. G. Backwrapping: Apply a strip of detail mesh to the water/weather barrier at all system terminations except where the starter track is installed. Provide a minimum of 4 inches of mesh onto the wall to be able to wrap around the insulation board and cover a minimum of 2-1/2 inches on the outside face of the insulation board. Pre-wrap terminating edges of insulation board. 3.03 EIFS INSTALLATION A. General: Comply with ASTM C 1397 and EIFS manufacturer's written instructions for installation of EIFS as applicable to each type of substrate indicated. B. Trim: Apply trim accessories at perimeter of EIFS, at expansion joints, at window sills, and elsewhere as indicated, according to EIFS manufacturer's written instructions. Coordinate with installation of insulation. 1. Drip Screed/Track: Use at bottom edges of EIFS, unless otherwise indicated. 2. Weep Screed/Track: Use at bottom termination edges, at window and door heads of EIFS with drainage, unless otherwise indicated. 3. Window Sill Flashing: Use at windows, unless otherwise indicated. 4. Casing Bead: Use at other locations. C. Drainage Mat: Apply wrinkle free, continuously, with edges overlapped and secured over water-/weather-resistive barrier according to manufacturer's written instructions. THE NATIONAL BANK OF INDIANAPOLIS NBICM08C 5760 EAST MAIN STREET INTERIOR & EXTERIOR CARMEL, INDIANA 46033 CONSTRUCTION SPECIFICATIONS EXTERIOR INSULATION & FINISH SYSTEMS 07 24 00 - 8 D. Board Insulation: Attach insulation to substrate in compliance with ASTM C 1397, EIFS manufacturer's written requirements. E. Expansion Joints: Install at locations indicated and where required by EIFS manufacturer. F. Base Coat: Apply to exposed surfaces of insulation in minimum thickness recommended in writing by EIFS manufacturer, but not less than 1/16-inch dry-coat thickness. G. Reinforcing Mesh: Embed type indicated below in wet base coat to produce wrinkle-free installation with mesh continuous at corners and overlapped not less than 2-1/2 inches or otherwise treated at joints to comply with ASTM C 1397 and EIFS manufacturer's written requirements. Do not lap reinforcing mesh within 8 inches of corners. Completely embed mesh, applying additional base-coat material if necessary, so reinforcing-mesh color and pattern are not visible. 1. Standard-impact reinforcing mesh, unless otherwise indicated. 2. High-impact reinforcing mesh from grade to +9’-6” above finish floor.. H. Additional Reinforcing Mesh: Apply strip reinforcing mesh around openings extending 4 inches beyond perimeter. Apply additional 9-by-12-inch strip reinforcing mesh diagonally at corners of openings (re-entrant corners). Apply 8-inch- wide strip reinforcing mesh at both inside and outside corners unless base layer of mesh is lapped not less than 4 inches on each side of corners. 1. At aesthetic reveals, apply strip reinforcing mesh not less than 8 inches wide. 2. Embed strip reinforcing mesh in base coat before applying first layer of reinforcing mesh. I. Primer: Apply over dry base coat according to EIFS manufacturer's written instructions. J. Finish Coat: Apply in thickness required by EIFS manufacturer to produce a uniform finish of color and texture matching approved sample and free of cold joints, shadow lines, and texture variations. K. Sealer Coat: Apply over dry finish coat, in number of coats and thickness required by EIFS manufacturer. 3.04 Air/moisture barrier installation B. Transition Detailing with StoGuard Transition Membrane: 1. At floor line deflection joints up to 1 inch (25 mm) wide, and static joints and transitions such as: sheathing to foundation, dissimilar materials (i.e., CMU to frame wall), flashing shingle-lap transitions, and wall to balcony floor slab or ceiling: a. Apply waterproof coating (Sto Gold Coat) liberally to properly prepared surfaces with brush, roller, or spray. THE NATIONAL BANK OF INDIANAPOLIS NBICM08C 5760 EAST MAIN STREET INTERIOR & EXTERIOR CARMEL, INDIANA 46033 CONSTRUCTION SPECIFICATIONS EXTERIOR INSULATION & FINISH SYSTEMS 07 24 00 - 9 b. Place pre-cut lengths of StoGuard Transition Membrane centered over the transition in the wet coating. At changes in plane crease the membrane and similarly place the membrane material in the wet coating. At floor line deflection joints achieve a slightly concave profile (recessed into the joint) of the membrane. c. Immediately top coat the membrane with additional coating and apply pressure with brush or roller to fully embed the membrane in the coating and achieve a smooth and wrinkle-free surface without gaps or voids. d. Apply coating liberally along all top horizontal edges on walls and along all edges on balcony floor slabs to fully seal the edges. e. Overlap minimum 2 inches (51 mm) at ends and adhere lap seams together with coating. Shingle lap vertical seams and vertical to horizontal intersections with minimum 2 inch (51 mm) overlap. 2. At movement joints up to 1 inch (25 mm) wide with up to + 50% movement such as masonry control joints, and through wall joints in masonry or frame construction: a. Insert backer rod sized to friction fit in the joint (diameter 25% greater than joint width). b. Recess the backer rod ½ inch (13 mm). c. Apply the waterproof coating liberally to properly prepared surfaces with brush, roller, or spray along the outer surface on each side of the joint (not in the joint). d. Immediately place the membrane by looping it into the joint against the backer rod surface to provide slack. e. Embed the membrane in the wet coating along the outer surface on the sides of the joint by top coating with additional coating material and applying pressure with a brush or roller. 3. For all applications, after the membrane installation is complete and the waterproof coating is dry: a. Apply a final liberal coat of the waterproof coating to all top horizontal edges on walls to ensure waterproofing integrity. Similarly apply coating at all edges on balcony floor slabs. b. Inspect the installed membrane for fish mouths, wrinkles, gaps, holes or other deficiencies. Correct fish mouths or wrinkles by cutting, then embedding the area with additional coating applied under and over the membrane. c. Seal gaps, holes, and complex geometries at three dimensional corners with StoGuard RapidFill or StoGuard RapidSeal. C. Transition Detailing with StoGuard RapidFill At flashing shingle laps, and through wall penetrations such as pipes, electrical boxes, and scupper penetrations: 1. Flashing leg or penetration flange must be seated flat against the wall surface without gaps. Apply StoGuard RapidSeal liberally with a caulking gun in a zig - zag pattern across the flashing leg or flange/wall surface seam and spread to a thickness that covers the flange and fastener penetrations and directs water away THE NATIONAL BANK OF INDIANAPOLIS NBICM08C 5760 EAST MAIN STREET INTERIOR & EXTERIOR CARMEL, INDIANA 46033 CONSTRUCTION SPECIFICATIONS EXTERIOR INSULATION & FINISH SYSTEMS 07 24 00 - 10 from the wall. Extend application minimum 1 inch (25 mm) onto both surfaces (flashing leg/flange and wall surface). 2. At through wall penetrations without flanges ensure the penetrating element (i.e., pipe or scupper) is fitted snug against abutting wall surfaces. Apply a fillet bead with a caulking gun around the penetration and tool against both surfaces (penetration and wall surface) to create a bead profile that directs water away from the penetration. Extend application minimum 1 inch (25 mm) onto both surfaces. 3.05 INSTALLATION OF JOINT SEALANTS A. Prepare joints and apply sealants, of type and at locations indicated, to comply with applicable requirements in Division 7 Section "Joint Sealants" and in EIMA's "EIMA Guide for Use of Sealants with Exterior Insulation and Finish Systems, Class PB." 1. Clean surfaces to receive sealants to comply with indicated requirements and EIFS manufacturer's written instructions. 2. Apply primer recommended in writing by sealant manufacturer for surfaces to be sealed. 3. Install sealant backing to control depth and configuration of sealant joint and to prevent sealant from adhering to back of joint. 4. Apply masking tape to protect areas adjacent to sealant joints. Remove tape immediately after tooling joints, without disturbing joint seal. 5. Recess sealant sufficiently from surface of EIFS so an additional sealant application, including cylindrical sealant backing, can be installed without protruding be-yond EIFS surface. 6. Apply joint sealants after base coat has cured but before applying finish coat. 3.06 FIELD QUALITY CONTROL A. A manufacturer’s representative shall be on site for the first day of EIFS installation and provide a letter stating that the installation is in accordance with their written recommendations. 3.07 CLEANING AND PROTECTION A. Remove temporary covering and protection of other work. Promptly remove coating materials from window and door frames and other surfaces outside areas indicated to receive EIFS coatings. B. Provide final protection and maintain conditions, in a manner acceptable to Installer and EIFS manufacturer that ensure that EIFS are without damage or deterioration at time of Substantial Completion. END OF SECTION 07 24 00