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HomeMy WebLinkAbout09 30 00 Tiling.DOCPEDCOR SQUARE; BUILDING 5 09 30 00- PEDCOR SQUARE Issue Date 12.18.15 TILING PEDCOR SQUARE; BUILDING 5 SECTION 09 30 00 - CERAMIC TILING PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A. Section Includes: 1. Porcelain tile. 2. Stone thresholds. 3. Tile backing panels. 4. Waterproof membrane for thin set applications. 5. Crack isolation membrane. 6. Metal edge strips. B. Related Requirements: 1. Section 07 92 00 "Joint Sealants" for sealing of expansion, contraction, control, and isolation joints in tile surfaces. 2. Section 09 29 00 "Gypsum Board" for cementitious backer units glass-mat, water- resistant backer board. 1.3 DEFINITIONS A. General: Definitions in the ANSI A108 series of tile installation standards and in ANSI A137.1 apply to Work of this Section unless otherwise specified. B. ANSI A108 Series: ANSI A108.01, ANSI A108.02, ANSI A108.1A, ANSI A108.1B, ANSI A108.1C, ANSI A108.4, ANSI A108.5, ANSI A108.6, ANSI A108.8, ANSI A108.9, ANSI A108.10, ANSI A108.11, ANSI A108.12, ANSI A108.13, ANSI A108.14, ANSI A108.15, ANSI A108.16, and ANSI A108.17, which are contained in its "Specifications for Installation of Ceramic Tile." C. Module Size: Actual tile size plus joint width indicated. D. Face Size: Actual tile size, excluding spacer lugs. 1.4 PRE-INSTALLATION MEETINGS A. Pre-installation Conference: Conduct conference at Project site. 1. Review requirements in ANSI A108.01 for substrates and for preparation by other trades. PEDCOR SQUARE; BUILDING 5 09 30 00- PEDCOR SQUARE Issue Date 12.18.15 TILING PEDCOR SQUARE; BUILDING 5 1.5 ACTION SUBMITTALS A. Product Data: For each type of product. B. Sustainable Design Submittals: 1. Product Data: For adhesives, indicating VOC content. 2. Laboratory Test Reports: For adhesives, indicating compliance with requirements for low- emitting materials. 3. Laboratory Test Reports: For sealers, indicating compliance with requirements for low- emitting materials. C. Shop Drawings: Show locations of each type of tile and tile pattern. Show widths, details, and locations of expansion, contraction, control, and isolation joints in tile substrates and finished tile surfaces. D. Samples for Initial Selection: For tile, grout, and accessories involving color selection. E. Samples for Verification: 1. Full-size units of each type and composition of tile and for each color and finish required. 2. Assembled samples mounted on a rigid panel, with grouted joints, for each type and composition of tile and for each color and finish required. Make samples at least 36 inches square, but not fewer than four tiles. Use grout of type and in color or colors approved for completed Work. 3. Full-size units of each type of trim and accessory for each color and finish required. 4. Stone thresholds in 6-inch lengths. 5. Metal edge strips in 6-inch lengths. 1.6 INFORMATIONAL SUBMITTALS A. Qualification Data: For Installer. B. Master Grade Certificates: For each shipment, type, and composition of tile, signed by tile manufacturer and Installer. C. Product Certificates: For each type of product. D. Product Test Reports: For tile-setting and -grouting products. 1.7 MAINTENANCE MATERIAL SUBMITTALS A. Furnish extra materials that match and are from same production runs as products installed and that are packaged with protective covering for storage and identified with labels describing contents. 1. Tile and Trim Units: Furnish quantity of full-size units equal to 3 percent of amount installed for each type, composition, color, pattern, and size indicated. 2. Grout: Furnish quantity of grout equal to 3 percent of amount installed for each type, composition, and color indicated. PEDCOR SQUARE; BUILDING 5 09 30 00- PEDCOR SQUARE Issue Date 12.18.15 TILING PEDCOR SQUARE; BUILDING 5 1.8 QUALITY ASSURANCE A. Installer Qualifications: 1. Refer to Specification Section 01 40 00 “Quality Requirements.” B. Mockups: Build mockups, if requested by the Architect, to verify selections made under Sample submittals and to demonstrate aesthetic effects and set quality standards for materials and execution. 1. Build mockup of each type of floor tile installation. 2. Build mockup of each type of wall tile installation. 3. Subject to compliance with requirements, approved mockups may become part of the completed Work if undisturbed at time of Substantial Completion. 1.9 DELIVERY, STORAGE, AND HANDLING A. Deliver and store packaged materials in original containers with seals unbroken and labels intact until time of use. Comply with requirements in ANSI A137.1 for labeling tile packages. B. Store tile and cementitious materials on elevated platforms, under cover, and in a dry location. C. Store aggregates where grading and other required characteristics can be maintained and contamination can be avoided. D. Store liquid materials in unopened containers and protected from freezing. 1.10 FIELD CONDITIONS A. Environmental Limitations: Do not install tile until construction in spaces is complete and ambient temperature and humidity conditions are maintained at the levels indicated in referenced standards and manufacturer's written instructions. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Source Limitations for Tile: Obtain tile of each type and color or finish from single source or producer. 1. Obtain tile of each type and color or finish from same production run and of consistent quality in appearance and physical properties for each contiguous area. B. Source Limitations for Setting and Grouting Materials: Obtain ingredients of a uniform quality for each mortar, adhesive, and grout component from single manufacturer and each aggregate from single source or producer. 1. Obtain setting and grouting materials, except for unmodified Portland cement and aggregate, from single manufacturer. 2. Obtain waterproof membrane and crack isolation membrane, except for sheet products, from manufacturer of setting and grouting materials. PEDCOR SQUARE; BUILDING 5 09 30 00- PEDCOR SQUARE Issue Date 12.18.15 TILING PEDCOR SQUARE; BUILDING 5 C. Source Limitations for Other Products: Obtain each of the following products specified in this Section from a single manufacturer: 1. Waterproof membrane. 2. Crack isolation membrane. 3. Cementitious backer units. 4. Metal edge strips. 2.2 PRODUCTS, GENERAL A. ANSI Ceramic Tile Standard: Provide tile that complies with ANSI A137.1 for types, compositions, and other characteristics indicated. 1. Provide tile complying with Standard grade requirements unless otherwise indicated. B. ANSI Standards for Tile Installation Materials: Provide materials complying with ANSI A108.02, ANSI standards referenced in other Part 2 articles, ANSI standards referenced by TCNA installation methods specified in tile installation schedules, and other requirements specified. C. Factory Blending: For tile exhibiting color variations within ranges, blend tile in factory and package so tile units taken from one package show same range in colors as those taken from other packages and match approved Samples. 2.3 TILE PRODUCTS A. Ceramic Tile Type: Square-edged quarry floor tile. 1. Refer to Finish Legend on Drawings. 2. Face Size: 24 inches by 24 inches. 3. Thickness: 3/4 inch. 4. Wearing Surface: Nonabrasive, smooth. 5. Dynamic Coefficient of Friction: Not less than 0.42. 6. Finish: Refer to Finish Legend on Drawings. 7. Tile Color and Pattern: Refer to Finish Legend on Drawings. 8. Grout Color: As selected by Architect from manufacturer’s full range. 9. Trim Units: Coordinated with sizes and coursing of adjoining flat tile where applicable and matching characteristics of adjoining flat tile. B. Ceramic Tile Type: Glazed porcelain tile. 1. Refer to Finish Legend on Drawings. 2. Certification: Tile certified by the Porcelain Tile Certification Agency. 3. Face Size: 12 by 12 inches. 4. Face Size Variation: Rectified. 5. Thickness: 1/2 inch. 6. Face: Plain with square edges. 7. Dynamic Coefficient of Friction: Not less than 0.42. 8. Tile Color, Glaze, and Pattern: Refer to Finish Legend on Drawings. 9. Grout Color: As selected by Architect from manufacturer's full range. 10. Trim Units: Coordinated with sizes and coursing of adjoining flat tile where applicable and matching characteristics of adjoining flat tile. C. Ceramic Tile Type: Glazed wall tile. 1. Refer to Finish Legend on Drawings. PEDCOR SQUARE; BUILDING 5 09 30 00- PEDCOR SQUARE Issue Date 12.18.15 TILING PEDCOR SQUARE; BUILDING 5 2. Module Size: 12 by 12 inches. 3. Thickness: 5/16 inch. 4. Face: Plain with modified square edges. 5. Finish: Refer to Finish Legend on Drawings. 6. Tile Color and Pattern: Refer to Finish Legend on Drawings. 7. Grout Color: As selected by Architect from manufacturer's full range. 8. Mounting: Pre-grouted sheets of tiles are factory assembled and grouted with manufacturer's standard white silicone rubber. 9. Trim Units: Coordinated with sizes and coursing of adjoining flat tile where applicable and matching characteristics of adjoining flat tile. 2.4 TILE BACKING PANELS A. Cementitious Backer Units: ANSI A118.9 or ASTM C 1325, Type A, in maximum lengths available to minimize end-to-end butt joints. 1. Refer to Specification Section 09 29 00 “Gypsum Board.” 2.5 CRACK ISOLATION MEMBRANE A. General: Manufacturer's standard product that complies with ANSI A118.12 for standard performance and is recommended by the manufacturer for the application indicated. Include reinforcement and accessories recommended by manufacturer. B. Fabric-Reinforced, Fluid-Applied Membrane: System consisting of liquid-latex rubber or elastomeric polymer and fabric reinforcement. 1. Fabric-Reinforced Fluid-Applied Product: System consisting of liquid-latex rubber, with VOC content of 65g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24), and fabric reinforcement. a. Products: i. LATICRETE International Inc.; Laticrete 9235 Waterproof Membrane. 2.6 SETTING MATERIALS A. Modified Dry-Set Mortar (Thin set): ANSI A118.4. 1. Manufacturers: a. Laticrete International, Inc. b. TEC. 2. Provide prepackaged, dry-mortar mix containing dry, redispersible, vinyl acetate or acrylic additive to which only water must be added at Project site. 3. Provide prepackaged, dry-mortar mix combined with acrylic resin or styrene-butadiene- rubber liquid-latex additive at Project site. 4. For wall applications, provide mortar that complies with requirements for non-sagging mortar in addition to the other requirements in ANSI A118.4. 2.7 GROUT MATERIALS A. High-Performance Tile Grout: ANSI A118.7. PEDCOR SQUARE; BUILDING 5 09 30 00- PEDCOR SQUARE Issue Date 12.18.15 TILING PEDCOR SQUARE; BUILDING 5 1. Manufacturers: a. Laticrete International, Inc. b. TEC. 2. Polymer Type: Ethylene vinyl acetate or acrylic additive, in dry, redispersible form, prepackaged with other dry ingredients. 2.8 MISCELLANEOUS MATERIALS A. Trowelable Underlayments and Patching Compounds: Latex-modified, portland cement-based formulation provided or approved by manufacturer of tile-setting materials for installations indicated. B. Metal Edge Strips: Angle or L-shaped, height to match tile and setting-bed thickness, metallic or combination of metal and PVC or neoprene base, designed specifically for flooring applications. C. Tile Cleaner: A neutral cleaner capable of removing soil and residue without harming tile and grout surfaces, specifically approved for materials and installations indicated by tile and grout manufacturers. D. Floor Sealer: Manufacturer's standard product for sealing grout joints and that does not change color or appearance of grout. 1. Products: a. Bonsal, W.R., Company: Grout Sealer. b. Bostik; CeramaSeal Grout Sealer. c. MAPEI Corporation; KER 004, Keraseal Penetrating Sealer for Unglazed Grout and Tile. d. Summitville Tiles, Inc.; SL-15, Invisible Seal Penetrating Grout and Tile Sealer. e. TEC Specialty Products Inc.; TA-256 Penetrating Silicone Grout Sealer. 2.9 MIXING MORTARS AND GROUT A. Mix mortars and grouts to comply with referenced standards and mortar and grout manufacturers' written instructions. B. Add materials, water, and additives in accurate proportions. C. Obtain and use type of mixing equipment, mixer speeds, mixing containers, mixing time, and other procedures to produce mortars and grouts of uniform quality with optimum performance characteristics for installations indicated. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine substrates, areas, and conditions where tile will be installed, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of the Work. PEDCOR SQUARE; BUILDING 5 09 30 00- PEDCOR SQUARE Issue Date 12.18.15 TILING PEDCOR SQUARE; BUILDING 5 1. Verify that substrates for setting tile are firm; dry; clean; free of coatings that are incompatible with tile-setting materials, including curing compounds and other substances that contain soap, wax, oil, or silicone; and comply with flatness tolerances required by ANSI A108.01 for installations indicated. 2. Verify that concrete substrates for tile floors installed with adhesives or thin set mortar comply with surface finish requirements in ANSI A108.01 for installations indicated. B. Proceed with installation only after unsatisfactory conditions have been corrected. 3.2 PREPARATION A. Fill cracks, holes, and depressions in concrete substrates for tile floors installed with adhesives or thin set mortar with trowelable leveling and patching compound specifically recommended by tile-setting material manufacturer. B. Where indicated, prepare substrates to receive waterproofing by applying a reinforced mortar bed that complies with ANSI A108.1A and is sloped 1/4 inch per foot toward drains. C. Blending: For tile exhibiting color variations, verify that tile has been factory blended and packaged so tile units taken from one package show same range of colors as those taken from other packages and match approved Samples. If not factory blended, either return to manufacturer or blend tiles at Project site before installing. 3.3 CERAMIC TILE INSTALLATION A. Comply with TCNA's "Handbook for Ceramic, Glass, and Stone Tile Installation" for TCNA installation methods specified in tile installation schedules. Comply with parts of the ANSI A108 series "Specifications for Installation of Ceramic Tile" that are referenced in TCNA installation methods, specified in tile installation schedules, and apply to types of setting and grouting materials used. 1. For the following installations, follow procedures in the ANSI A108 series of tile installation standards for providing 95 percent mortar coverage: a. Tile floors consisting of tiles 8 by 8 inches or larger. B. Extend tile work into recesses and under or behind equipment and fixtures to form complete covering without interruptions unless otherwise indicated. Terminate work neatly at obstructions, edges, and corners without disrupting pattern or joint alignments. C. Accurately form intersections and returns. Perform cutting and drilling of tile without marring visible surfaces. Carefully grind cut edges of tile abutting trim, finish, or built-in items for straight aligned joints. Fit tile closely to electrical outlets, piping, fixtures, and other penetrations so plates, collars, or covers overlap tile. D. Provide manufacturer's standard trim shapes where necessary to eliminate exposed tile edges. E. Where accent tile differs in thickness from field tile, vary setting-bed thickness so that tiles are flush. F. Jointing Pattern: Lay tile in grid pattern unless otherwise indicated. Lay out tile work and center tile fields in both directions in each space or on each wall area. Lay out tile work to minimize the PEDCOR SQUARE; BUILDING 5 09 30 00- PEDCOR SQUARE Issue Date 12.18.15 TILING PEDCOR SQUARE; BUILDING 5 use of pieces that are less than half of a tile. Provide uniform joint widths unless otherwise indicated. 1. For tile mounted in sheets, make joints between tile sheets same width as joints within tile sheets so joints between sheets are not apparent in finished work. 2. Where adjoining tiles on floor, base, walls, or trim are specified or indicated to be same size, align joints. 3. Where tiles are specified or indicated to be whole integer multiples of adjoining tiles on floor, base, walls, or trim, align joints unless otherwise indicated. G. Joint Widths: Unless otherwise indicated, install tile with the following joint widths: 1. Ceramic Mosaic Tile: 1/16 inch. 2. Quarry Tile: 1/4 inch. 3. Glazed Wall Tile: 1/16 inch. 4. Porcelain Tile: 1/4 inch. H. Lay out tile wainscots to dimensions indicated or to next full tile beyond dimensions indicated. I. Expansion Joints: Provide expansion joints and other sealant-filled joints, including control, contraction, and isolation joints, where indicated. Form joints during installation of setting materials, mortar beds, and tile. Do not saw-cut joints after installing tiles. 1. Where joints occur in concrete substrates, locate joints in tile surfaces directly above them. J. Metal Edge Strips: Install at locations indicated. K. Floor Sealer: Apply floor sealer to cementitious grout joints in tile floors according to floor-sealer manufacturer's written instructions. As soon as floor sealer has penetrated grout joints, remove excess sealer and sealer from tile faces by wiping with soft cloth. 3.4 TILE BACKING PANEL INSTALLATION A. Install panels and treat joints according to ANSI A108.11 and manufacturer's written instructions for type of application indicated. 3.5 WATERPROOFING INSTALLATION A. Install waterproofing to comply with ANSI A108.13 and manufacturer's written instructions to produce waterproof membrane of uniform thickness that is bonded securely to substrate. B. Allow waterproofing to cure and verify by testing that it is watertight before installing tile or setting materials over it. 3.6 CRACK ISOLATION MEMBRANE INSTALLATION A. Install crack isolation membrane to comply with ANSI A108.17 and manufacturer's written instructions to produce membrane of uniform thickness that is bonded securely to substrate. B. Allow crack isolation membrane to cure before installing tile or setting materials over it. PEDCOR SQUARE; BUILDING 5 09 30 00- PEDCOR SQUARE Issue Date 12.18.15 TILING PEDCOR SQUARE; BUILDING 5 3.7 ADJUSTING AND CLEANING A. Remove and replace tile that is damaged or that does not match adjoining tile. Provide new matching units, installed as specified and in a manner to eliminate evidence of replacement. B. Cleaning: On completion of placement and grouting, clean all ceramic tile surfaces so they are free of foreign matter. 1. Remove grout residue from tile as soon as possible. 2. Clean grout smears and haze from tile according to tile and grout manufacturer's written instructions but no sooner than 10 days after installation. Use only cleaners recommended by tile and grout manufacturers and only after determining that cleaners are safe to use by testing on samples of tile and other surfaces to be cleaned. Protect metal surfaces and plumbing fixtures from effects of cleaning. Flush surfaces with clean water before and after cleaning. 3.8 PROTECTION A. Protect installed tile work with kraft paper or other heavy covering during construction period to prevent staining, damage, and wear. If recommended by tile manufacturer, apply coat of neutral protective cleaner to completed tile walls and floors. B. Prohibit foot and wheel traffic from tiled floors for at least seven days after grouting is completed. C. Before final inspection, remove protective coverings and rinse neutral protective cleaner from tile surfaces. END OF SECTION 09 30 00