HomeMy WebLinkAboutE704 00 ELECTRICAL DETAILS.pdfSCALE:
DISPENSER FIELD WIRING
NO SCALE16
PL
PL
PL
PL
N D
P
C
N
G
AD
G
N
L
P
1
21
1
B
2
B
2
A
3
B
3
A
4
A
4
B A
5 5
B
6
BA
6
M
E
M
E
1
3 4 5
E
M
E
M
E
M
C
2 3
C C
4
C
(14)
3
1(-)
5(+)
RE
L
A
Y
B
A
S
E
2
(12)
(11)
4
(14)
3
1(-)
5(+)
RE
L
A
Y
B
A
S
E
2
(12)
(11)
4
1(-)
5(+)
RE
L
A
Y
B
A
S
E
(14)
3
2
(12)
(11)
4
(14)
3
1(-)
5(+)
RE
L
A
Y
B
A
S
E
2
(12)
(11)
4
(14)
3
1(-)
5(+)
RE
L
A
Y
B
A
S
E
2
(12)
(11)
4
(14)
3
1(-)
5(+)
RE
L
A
Y
B
A
S
E
2
(12)
(11)
4
1(-)
5(+)
RE
L
A
Y
B
A
S
E
(14)
3
2
(12)
(11)
4
4 5 76
1
A A
2
A
4
3
A
3
R
WIRING LEGEND
#12 AWG PREINSTALLED BY FACTORY
#12 AWG IN 3/4" CONDUIT INSTALLED BY
ELECTRICAL CONTRACTOR
120/208 VOLT COLOR CHART
NOTE
BRANCH CIRCUIT WIRING DONE BY SQUARE D
WILL BE COLOR CODED!
A PHASE - BLACK WIRE
B PHASE - RED WIRE
C PHASE - BLUE WIRE
** ALL SINGLE PHASE WIRING IN BLACK**
ALL WIRING ABOVE #10 AWG TO BE PHASE
COLORED ON EACH END.
NOTE:
·BEFORE WIRING BRANCH CIRCUITS REFER TO
PANELBOARD SCHEDULES TO DETERMINE THE
PHASE COLORS TO BE USED.
·ALL MAIN DISCONNECT AND BRANCH CIRCUIT
PROTECTION SHALL BE PROVIDED BY OTHERS.
225A MAXIMUM @ 208 VOLTS MINIMUM.
(SEE SECTION 2)
DWG.-2 FOR M2
F2
1
2
3
(SEE SECTION 2)
DWG.-2 FOR M4
F4
TO TERMINAL BLOCK "CPN ON
DISPENSER TERMINAL STRIP
DM-EX #1
DISPENSER DM-EX MODULE CHART
DISP
NUMBER
BREAKER DESCRIPTION VOLTS AMPS PANEL
CIRCUITS
DM-EX #2
DM-EX #3
DM-EX #4
DM-EX #5
DM-EX #6
DM-EX #7
DM-EX #8
DISPENSER #1
SPACE FOR SWITCHED NEUTRAL
DISPENSER #2
SPACE FOR SWITCHED NEUTRAL
DISPENSER #3
SPACE FOR SWITCHED NEUTRAL
DISPENSER #4
SPACE FOR SWITCHED NEUTRAL
DISPENSER #5
SPACE FOR SWITCHED NEUTRAL
DISPENSER #6
SPACE FOR SWITCHED NEUTRAL
DISPENSER #7
SPACE FOR SWITCHED NEUTRAL
DISPENSER #8
SPACE FOR SWITCHED NEUTRAL
120 20 FUEL-XX
120 20 FUEL-XX
120 20 FUEL-XX
120 20 FUEL-XX
120 20 FUEL-XX
120 20 FUEL-XX
120 20 FUEL-XX
FUEL-XX
120 20 FUEL-XX
FUEL-XX
FUEL-XX
FUEL-XX
FUEL-XX
FUEL-XX
FUEL-XX
FUEL-XX
PUMP 4
PUMP 3
PUMP 2
PUMP 1
TO PANEL "FUEL" GROUND BAR
TO PANEL "FUEL" NEUTRAL
TO BREAKER "FUEL-25" (15 AMP MAX)
TB2
CP
ATMR5
FUSE
BREAKOUT
MODULE
1
1 2 4 5 6 7 8 9
1
AMP
1
AMP
1
AMP
1
AMP
1
AMP
1
AMP
1
AMP
1
AMP
N
3
5
7
9
1
0
8
6
4
2
"8"
R3
"7"
R3
"6"
R3
"5"
R3
"11""10""9"
CONNECT RIBBON
CABLE TO DM-EX
MODULE #1 (TOP
RIGHT NETWORK BUS)
REMOTE EMERGENCY
FUEL SHUTDOWN
BUTTON ON SITE (ESTOP)
N/C MOMENTARY
ADDITIONAL
ESTOP IF USED
N/C MOMENTARY
REMOTE EMERGENCY FUEL SHUTDOWN
BUTTON AT CASHIER CONROL CENTER
(ESTOP) N/C MOMENTARY
TO FUEL ESTOP RESET N/O MOMENTARY
LOCATED IN THE CASHIER CONTROL
CENTER PANEL
(VEEDER ROOT SYSTEM)
TLS RELAY OUTPUT MODULE
#1 #2 #3 #4
NO C NC NO C NC NO C NC NO C NC
(FOR TESTING PURPOSE'S) REMOVE
JUMPERS ONCE CCO1GE2 WIRING IS TIED TO
TERMINAL STRIP AS SHOWN. JUMPERS ARE
FOR TESTING PRIOR TO E-STOP
INSTALLATION IF
REQUIRED.
ELUMINATED
E-STOP LTG.
FIELD WIRED
TO CASHIER
CONTROL
CENTER.
P
CP P1 P2 P3 P4 P5 P6
RELAY BASE 700HN121
RELAY BASE 700HK36A1
RELAY R3 CONTACTS SHOWN
BELOW 1A,2A,3A,4A TERMINALS
REMOTE EMERGENCY FUEL
SHUTDOWN BUTTON AT CUSTOMER
CONTROL CENTER (ESTOP) N/C
MOMENTARY
REMOVE JUMPER ONLY ONCE THE
CASHIER CONTROL CENTER PUMP
DISABLE SWITCH IS TIED IN.
8 7 6 5
4 3 2 1
4 3 2 1
5678
9101112
14 13
14 13
12 11 10 9
TD1 TD2
8501NR34
8501RS44P14V20
RESET
LOCATED ON
CABINET DOOR
SEE NOTE 17
(#18 BLACK)
(#18 BLACK)
BLK. N/O
CONTACT
BLK. N/O
CONTACT
"BUTT-SPLICE" (P.N. #RBB)
BLUE) THESE LEADS TO EXTEND
WIRES TO REACH PLUT TO THE
DISPENSER TERMINAL STRIP.
E-STOP
BLACK
BLACK
BLACK
WHITE
GREEN
TO BREAKER "FUEL-37" ("A" PHASE)
TO BREAKER "FUEL-39" ("B" PHASE)
TO BREAKER "FUEL-41" ("C" PHASE)
TO PANEL FUEL NEUTRAL BAR
TO PANEL FUEL GROUND BAR
(CUSTOMER SUPPLIED)
BEFORE STATING THE ASSEMBLY PROCESS PLEASE READ ALL NOTES.
ALL FIELD WIRING TERMINALS MUST BE WIRED WITH A MINIMUM INSULATION RATING OF 60 DEG. C IF CIRCUIT IS
RATED LESS THAN 100 AMPS. OR A MINIMUM INSULATION RATING OF 75 DEG. C IF CIRCUIT IS RATED OVER 100 AMPS.
WHEN CONTROLLED LOAD IS A MOTOR, CIRCUITS MUST HAVE THERMAL PROTECTION INTEGRAL TO MOTOR OR
PROVIDED BY OTHERS.
THIS DRAWING CONTAINS ALL THE FACTORY WIRING REQUIRED TO ASSEMBLE THESE CONTROLS. FOR A COMPLETE
EXAMPLE OF ALL FIELD WIRING TO THESE CONTROLS PLEASE SEE THE DETAILS DRAWINGS IN THIS SET.
THE WIRE GAUGE USED TO ASSEMBLE THESE CONTROLS VARIES THROUGHOUT. TO DETERMINE WIRE SIZE THAT
SHOULD BE USED, PLEASE CHECK THE AMPERAGE OF THE CIRCUIT CONTROLLING THESE COMPONENTS. THE
AMPERAGE CAN BE OBTAINED FROM THE PANELBOARD SCHEDULES DRAWING LOCATED IN THIS SET.
IF THERE ARE ANY QUESTIONS ABOUT THE PLACEMENT OF ANY NON-STANDARD DEVICES ON THE
DISPENSER/PUMP CONTROLS SCREEN, PLEASE CONTACT THE DRAFTING DEPARTMENT TO DETERMINE PROPER
PLACEMENT.
WHEN "IST-VFC" SYSTEMS ARE FACTORY INSTALLED, THE EQUIPMENT SHOULD BE MOUNTED IN THE BOTTOM OF
THE LIGHTING CONTROLS SECTION. WHEN MOUNTED OUTSIDE OF THE BROWN BOX, PLACEMENT OF THESE
DEVICES SHOULD BE DETERMINED BY THE CONTRACTOR.
THE STANDARD DM-EX DISPENSER SCREEN MODELS ARE:
DM-4D-4P. EXPANDABLE TO 6D-6P
DM-6D-4P. EXPANDABLE TO 8D-6P
DM-8D-4P. EXPANDABLE TO 12D-6P
THE DISPENSER CONTROL WIRING SHOWN ON THIS DRAWING IS FOR THE ONE DISPENSER. ALTHOUGH THE
NUMBER OF DISPENSERS USED FOR EACH JOB MAY VARY, THE WIRING SHOWN IS TYPICAL OF ALL DISPENSERS.
THE PILOT LIGHTS SHOWN ON THIS DRAWING ARE TO VISUALLY VERIFY THE OPERATION OF EACH PUMP. ALL PILOT
LIGHTS SHOWN SHOULD BE MOUNTED ON THE DOOR OF THE DISPENSER/PUMP CONTROLS SECTION.
THE MOMENTARY SWITCHES FOR THE "FUEL SHUTDOWN" AND "FUEL RESET" SHOWN ON THIS DRAWING SHOULD BE
MOUNTED ON THE DOOR OF THE DISPENSER/PUMP CONTROLS SECTION.
GENERAL NOTES FOR DISPENSER/PUMP CONTROLS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
GENERAL NOTES FOR DISPENSER/PUMP CONTROLS
WIRING IS TYPICAL OF ALL DISPENSERS. GROUND CONDUCTOR (#12 AWG) MUST ALSO BE RUN FROM EACH
DISPENSER TO THE GROUND BAR OF THE DISPENSER/PUMP CONTROL PANEL.
DISPENSER "AC" (POWER) AND "DC" (DATA) TYPICALLY RUN IN SEPARATE CONDUITS, OR PER DISPENSER
MANUFACTURERS REQUIREMENTS.
SEE DISPENSER INSTALLATION DIAGRAMS FOR THE TERMINATION LABELING.
ALL FIELD WIRING TERMINALS MUST BE WIRED WITH A MINIMUM INSULATION RATING OF 60 1/8C.
FACTORY INSTALLED "REMOTE OFF" JUMPERS ON DM-EX MODULES MUST REMAIN IN PLACE DURING NORMAL
OPERATION. REMOVING THIS JUMPER AND WIRING INTO A "PAN SENSOR" SYSTEM PROVIDES INDIVIDUAL
SHUTDOWN OF EACH DISPENSER.
THE WIRE SIZE AND NUMBER OF CONDUCTORS REQUIRED FOR COMMUNICATION/DATA (DC) WIRING MUST BE
DETERMINED BY THE SPECIFICATIONS OF THE DISPENSER MANUFACTURER. TYPICALLY 2 CONDUCTORS
(NORMALLY SHIELDED CABLE) ARE REQUIRED WHEN CARD READERS IN THE DISPENSER ARE USED.
12.
13.
14.
15.
16.
17.
XX
ELECTRICAL DETAILS
E704
AS NOTED
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REV.
NO.
SPCR
NO.
PROJECT
LOCATION
FILE NAME LAYERS
DATE
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SHEET NO.
DWG. TITLE
OWNER
USERNAME
PROJECT NO.
PLANNER
KICK OFF MEETING
ISSUED FOR 90%
ISSUED FOR PERMIT
FINAL APPROVED PLAN
RECORD DRAWINGS
DRAWN BY
CHECKED BY
GETGO #3557
4927 EAST 146TH STREET
261 KAPPA DRIVE,
DATE REVISIONS BY
ISSUED FOR REDLINE REVIEW
GIANT EAGLE, INC.
750 HOLIDAY DRIVE, SUITE 200
PITTSBURGH, PA 15220
PHONE: 412-921-4300
FAX: 412-921-4313
PITTSBURGH, PA 15238
2016003.00
01-20-15
CARMEL, IN 46062
02-26-16
02-26-16