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Home My WebLink About17050048 Building PlansRevision Project No. Produced These Drawings and Specifications, and all copies thereof are and shall remain the property and copyright of Johnson Melloh Solutions. They shall be used only with respect to this project and are not to be used on any other project or work without prior written permission from the Johnson Melloh Solutions. 3-15-17 2016-463 Date ISSUED FOR PERMITS Description 502 East Event Centre 502 E Carmel Drive, Carmel, Indiana Photovoltaic System for tmk PV1.0 TITLE SHEET ROOF MOUNTED SOLAR ARRAY FOR 502 East Event Centre 502 East Carmel Drive Carmel, IN 46032 NORTH not to scale VICINITY MAP NORTH not to scale SITE PLAN DRAWING INDEX PV1.0 Title Sheet PV2.0 Roof Layout PV3.0 270.7 kW System DC Array Diagrams (1 of 2) PV3.1 270.7 kW System DC Array Diagrams (2 of 2) PV3.2 48.2 kW System DC Array Diagrams PV4.0 AC 1-Line Diagrams (1 of 2) PV4.1 AC 1-Line Diagrams (2 of 2) PV5.0 Details PV6.0 Data Sheets LOCATION OF WORK 270.7 kW SYSTEM = 808 MODULES 48.2 kW SYSTEM = 144 MODULE Revision Project No. Produced These Drawings and Specifications, and all copies thereof are and shall remain the property and copyright of Johnson Melloh Solutions. They shall be used only with respect to this project and are not to be used on any other project or work without prior written permission from the Johnson Melloh Solutions. 3-15-17 2016-463 Date ISSUED FOR PERMITS Description 502 East Event Centre 502 E Carmel Drive, Carmel, Indiana Photovoltaic System for tmk PV2.0 ROOF LAYOUT NORTH 1" = 100' Roof Layout + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G STRING OF 20 STRING OF 20 STRING OF 20 STRING OF 19 + - + - + - + - + - + - DC SIDE AC SIDE R S T N L1 L2 L3 N PE 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER + - + - DC SIDE AC SIDE R S T N L1 L2 L3 N PE PV INVERTER #5 PV INVERTER #6 + - G + - G + - G + - G + - G + - G + - STRING OF 18 STRING OF 18 STRING OF 18 STRING OF 18 + - + - + - + - + - + - + - + - + - DC SIDE AC SIDE R S T N L1 L2 L3 N PE 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER STRING OF 18 + - 10 AWG COPPER STRING OF 18 STRING OF 18 STRING OF 18 PV INVERTER #1 + - G + - G + - G + - G + - G + - G PLAN NOTES 2 SETS, (4) 750 KCMIL AL, 3/0 GND 4"C (4) 400 KCMIL AL, 1/0 GND, 3"C (3) #6 AWG COPPER, #10 GND, 1" C (4) 2/0 AWG AL, #4 GND, 2"C 60 A 60A FUSE 60A Disconnect 36 kW INVERTER #1 60 A 60 A 60 A 60 A 60 A NEW AC COMBINER PANEL "PV-AC" 277 / 480V, 3PH, 4W, NEMA 1 60A FUSE 60A Disconnect 60A FUSE 60A Disconnect 60A FUSE 60A Disconnect 60A FUSE 60A Disconnect 60A FUSE 60A Disconnect EXISTING MAIN DISTRIBUTION PANEL TO EXISTING LOADS TO EXISTING LOADS TO EXISTING LOADS TO EXISTING LOADS TO EXISTING LOADS TO EXISTING LOADS SUPPLY CB IN EXISTING MAIN DISTRIBUTION PANEL (MDP) 3-POLE DISCONNECT SWITCH 60 A 60 A 60 A 60 A 60 A 60 A 300 KVA 480/208 VAC 1000A CB IN EXISTING MDP NEW BIDIRECTIONAL CT-RATED UTILITY METER UTILITY GRID 208/120V 3PH, 4W Not to Scale 270.7 kW System - AC Electrical 1-Line Diagram TO EXISTING MAIN DISTRIBUTION PANEL (MDP) STRING CONDUCTORS FROM ROOF DATA MONITORING WALL MOUNTED DC TO AC INVERTER #1 WALL MOUNTED DC TO AC INVERTER #2 WALL MOUNTED DC TO AC INVERTER #3 1'-0" MIN. 1'-0" MIN. WIRE WAY NEW AC VOLTAGE COMBINER PANEL WALL MOUNTED DC TO AC INVERTER #4 WALL MOUNTED DC TO AC INVERTER #5 WALL MOUNTED DC TO AC INVERTER #6 1'-0" MIN. 1'-0" MIN. WIRE WAY AC SWITCH 300 KVA TRANSFORMER Panel Layout for 270.7 kW System Panel Layout for 48.2 kW System 45 KVA TRANSFORMER AC SWITCH WIRE WAY WALL MOUNTED DC TO AC INVERTER #1 STRING CONDUCTORS FROM ROOF AC SWITCH TO EXISTING MAIN DISTRIBUTION PANEL (MDP) Revision Project No. Produced These Drawings and Specifications, and all copies thereof are and shall remain the property and copyright of Johnson Melloh Solutions. They shall be used only with respect to this project and are not to be used on any other project or work without prior written permission from the Johnson Melloh Solutions. 3-15-17 2016-463 Date ISSUED FOR PERMITS Description UNISTRUT CONDUIT CLAMP 12 GA GALVANIZED STEEL SIZED AS APPROPRIATE DURA-BLOK SUPPORT BASE WIT CHANNEL OR EQUAL EATON XJG-EMT (OR EQUAL) CONDUIT EXPANSION JOINT WITH INTERNAL GROUNDING FOR EMT CONDUIT. INSTALL EVERY 30 FEET OR STRAIGHT CONDUIT RUN CONDUIT 10' MAX. SCALE 1-1/2" = 1'-0" CONDUIT EXPANSION JOINT MODULE FRAME (ALUMINUM) PHOTOVOLTAIC MODULE MINIMUM 10MM GAP BETWEEN MODULES SS WIRE MANAGEMENT CLIP SCALE 1-1/2" = 1'-0" CONDUIT EXPANSION JOINT SCALE 1/2" = 1'-0" ROOF MODULE SECTION 14.31 63.36 6.73 6.73 26.92 28.40 32.20 25% 25% SHADE LINE WINTER SOLSTICE 9AM SOLAR TIME 2.25 X 14.31 = 32.2 CONDUIT TOP OF ROOF DURA-BLOK SUPPORT BASE WITH CHANNEL OR EQUAL SUPPORT CONDUIT CLAMP 12 GA GALVANIZED STEEL SIZED AS APPROPRIATE 4" MIN. SCALE 3" = 1'-0" CONDUIT ROOF SUPPORT SCHLETTER TOP-DOWN CLAMP W/ INTEGRATED EGC BOND MODULE TO RAIL BOND SCHLETTER TOP DOWN MOUNT STAINLESS STEEL HARDWARE PHOTOVOLTAIC MODULE MINIMUM 10MM GAP BETWEEN MODULES MODULE FRAME (ALUMINUM) Revision Project No. Produced These Drawings and Specifications, and all copies thereof are and shall remain the property and copyright of Johnson Melloh Solutions. They shall be used only with respect to this project and are not to be used on any other project or work without prior written permission from the Johnson Melloh Solutions. 3-15-17 2016-463 Date ISSUED FOR PERMITS Description 502 East Event Centre 502 E Carmel Drive, Carmel, Indiana Photovoltaic System for tmk PV6.0 DATA SHEETS Mono-Crystalline Photovoltaic Module DC to AC Inverter ALUMINUM, RAIL 1 EGG GROUND LUG INSTALLATION FOR ARRAY: USE ONLY UL467 LISTED "DIRECT BURY" LUGS, ILSCO GBL-467 OR BURNDY CL50-1TN. MOUNT THE LUGS WITH S.S. #10X32 HARDWARE. TORQUE TO MANUFACTURER'S INSTRUCTIONS. RAIL OR PURLIN SPLICE IS NOT AN ELECTRICAL BOND BONDING BETWEEN SECTIONS OF TRAIL OR PURLIN MAY BE MADE VIA THE EGC OR THROUGH THE USE OF UL LISTED JUMPERS. USE ONLY UL467 LISTED "DIRECT BURY" LUGS, ILSCO GBL-467 OR BURNDY CL50-1TN. (OR EQUIVALENT). 2 3 2 1 3 N.T.S. RAIL GROUNDING DETAIL #6 AWG BRAIDED GROUNDING STRAP (E.G. ILSCO) TO BOND RAIL SPLICES STAINLESS STEEL HARDWARE ALUMINUM, RAIL NTS RAIL TO RAIL BOND EGC BARE COPPER STAINLESS STEEL WASHER WITH UL-LISTED BOND TO ANODIZED RAIL STAINLESS STEEL HARDWARE ALUMINUM RAIL BY OTHERS GROUND LUG INSTALLATION FOR ARRAY: INSTALL TO THE RAIL PER MANUFACTURERS INSTRUCTIONS. USE ONLY UL467 LISTED "DIRECT BURY LUGS, ILSCO GBL-67 OR BURNDY CL50-1TN. (OR EQUIVALENT) N.T.S. EGC TO RAIL BOND CROSS SECTION 3" EVERY 50'-0" MAX. 0'-1" EVERY 50'-0" MAX. #6 AWG BRAIDED GROUNDING STRAP (E.G. ILSCO) TO BOND RAIL SPLICES. PROVIDE SLACK FOR RAIL EXPANSION AND CONTRACTION. STAINLESS STEEL HARDWARE ALUMINUM RAIL PHOTOVOLTAIC MODULE MINIMUM 10MM GAP BETWEEN MODULES MODULE FRAME (ALUMINUM) RAIL SPLICE FASTEN SPLICE TO RAIL (ONE SIDE ONLY AT EXPANSION JOINT) GROUND ROD GEC ENGINEERED SUBGRADE EXOTHERMIC WELD OR MECHANICAL CONNECTION CAST IRON COVER MARKED "GROUND ROD" FINISHED GRADE OR PAVING N.T.S. GROUND ROD DETAIL N.T.S. RAIL SPLICE AT EXPANSION JOINT N.T.S. GROUNDING/ MOUNTING DETAIL GROUNDING ELECTRODE [690.47D] FINISHED PAVING. SEE TRENCH DETAIL AT SWEEP. THIS SHEET. DC COMBINER TO ARRAY DC CONDUIT CANOPY POST BY OTHERS TO INVERTER IN BUILDING MIN. #6 COPPER BARE GROUND FROM LISTED LUG TO GROUNDING ELECTRODE. PLACE LUG AT LOCATION LEAST TO BE EXPOSED TO DAMAGE. EXOTHERMIC WELD OR EQUIVALENT. OPTIONAL 1/2" CONDUIT TO PROTECT GEC. BOND GEC AT EACH END IF METALLIC Revision Project No. Produced These Drawings and Specifications, and all copies thereof are and shall remain the property and copyright of Johnson Melloh Solutions. They shall be used only with respect to this project and are not to be used on any other project or work without prior written permission from the Johnson Melloh Solutions. 3-15-17 2016-463 Date ISSUED FOR PERMITS Description 502 East Event Centre 502 E Carmel Drive, Carmel, Indiana Photovoltaic System for tmk PV5.0 DETAILS 502 East Event Centre 502 E Carmel Drive, Carmel, Indiana Photovoltaic System for tmk PV4.1 AC 1-LINE DIAGRAMS Sheet 2 of 2 150A CB IN EXISTING MAIN 125A FUSE DISTRIBUTION PANEL 200A Disconnect 45 KVA 480V DELTA / 208V WYE 60A FUSE TRANSFORMER 60A Disconnect 36 kW INVERTER #7 36 kW INVERTER #2 36 kW INVERTER #3 36 kW INVERTER #4 36 kW INVERTER #5 36 kW INVERTER #6 Not to Scale 48.2 kW System - AC Electrical 1-Line Diagram GENERAL NOTES A. THE GENERAL CONTRACTOR IS RESPONSIBLE FOR INSTALLING ALL INDICATED EQUIPMENT TO CODE COMPLIANT CLEARANCES. PROVIDE SUBMITTALS AS INDICATED IN SPECIFICATIONS TO PROPERLY COORDINATE PHYSICAL LOCATIONS OF NEW AND/OR EXISTING EQUIPMENT. B. REFER TO ELECTRICAL SPECIFICATIONS FOR ADDITIONAL REQUIREMENTS AND COMPLETE CONTRACTUAL OBLIGATIONS. C. THE ELECTRICAL CONTRACTOR SHALL PROVIDE FOR AND COORDINATE ALL TESTING AND INSPECTIONS REQUIRED BY THE AUTHORITY HAVING JURISDICTION, AND SHALL PROVIDE WRITTEN REPORTS TO THE ENGINEER OF ALL RESULTS AND INSPECTION REPORTS FOR THIS SCOPE. KEYED NOTES 1. ALL EQUIPMENT SHALL BE INSTALLED AND LABELED IN ACCORDANCE WITH THE NEC AND ALL APPLICABLE REQUIREMENTS OF THE SERVING ELECTRICAL UTILITY COMPANY AND OF THE LOCAL AUTHORITY HAVING JURISDICTION. 2. METALIC CONDUIT SHALL USE RAIN-TIGHT FITTINGS. 3. GEC TO BE INSTALLED AS REQUIRED BY MANUFACTURER'S INSTRUCTIONS AND NEC 690.47. DISCONNECT SWITCH 1000A 450A DISCONNECT SWITCH WITH FUSE Revision Project No. Produced These Drawings and Specifications, and all copies thereof are and shall remain the property and copyright of Johnson Melloh Solutions. They shall be used only with respect to this project and are not to be used on any other project or work without prior written permission from the Johnson Melloh Solutions. 3-15-17 2016-463 Date ISSUED FOR PERMITS Description 502 East Event Centre 502 E Carmel Drive, Carmel, Indiana Photovoltaic System for tmk PV4.0 AC 1-LINE DIAGRAMS Sheet 1 of 2 + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G G _ + Not to Scale PV String of 18 Modules 10 AWG COPPER, 10 AWG COPPER BARE KEYED NOTES 1. CONDUCTORS MUST BE SECURED IN PLACE WITH LASTING MEANS SUCH AS STAINLESS STEEL CLIPS AND S. S. TIE WRAPS. E. G. HEYCO S.S. CLIPS AND HEYCO SUNBUNDLER CABLE TIE. 2. EGC CONNECTED TO MODULE FRAME BY SELF-GROUNDING THROUGH RACKING SYSTEM. MODULE BOND TO RAIL EGC MUST BE UL LISTED. BONDING BETWEEN SECTIONS OF RAIL MAY BE MADE VIA THE EQUIPMENT GROUNDING CONDUCTOR OR THROUGH UL LISTED JUMPERS. 3. MC-4 PV CONNECTOR COMPATIBLE WITH CELLS MODULES, LOCATE IN SHADE. 4. WATER-PROOF STAIN RELIEF MUST BE USED WHEN ENTERING J-BOX OR RACEWAY. 5. IRREVERSIBLE SPLICE (E.G. ERICO HAMMERLOCK). 6. EXOTERMIC WELD (E.G CADWELD) OR UL LISTED METHOD. GENERAL NOTES A. FOLLOW MANUFACTURER'S SUGGESTED INSTALLATION PRACTICES AND WIRING SPECIFICATIONS. B. &21'8&72566+$//%(5$7('$1'/$%(/('´681/,*+7 5(6,67$17µ:+(11273527(&7('%<5$&(:$<6 C. WIRING SHALL COMPLY WITH NEC 690.31 (PV WIRING METHODS). D. EGC MUST BE CONTINUOUS AND INSTALLED TO ALLOW FOR MODULE REMOVAL WITHOUT INTERRUPTING CONTINUITY > @ E. MAINTAIN DISTANCE ABOVE ROOF FOR ALL CONDUITS (310.15B2C)>3.5" STRING VOLTAGES INVERTER SPECIFICATION 20 PANELS 19 PANELS 18 PANELS 17 PANELS 920.80 V 874.76 V 828.72 V 782.68 V 6x SUNGROW SG36KU MAX AC POWER RATING MAX INPUT VOLTAGE 36 KW 1000 V WIRE SCHEDULE STRING 42x 10 AWG 4360 Pt MODULE SPECIFICATION 808x NEO SOLAR POWER D5H 335 E4A STC RATING 335 W Vmp 37.47 V Imp 8.96 A Voc 46.04 V Ioc 9.41 A Revision Project No. Produced These Drawings and Specifications, and all copies thereof are and shall remain the property and copyright of Johnson Melloh Solutions. They shall be used only with respect to this project and are not to be used on any other project or work without prior written permission from the Johnson Melloh Solutions. 3-15-17 2016-463 Date ISSUED FOR PERMITS Description 502 East Event Centre 502 E Carmel Drive, Carmel, Indiana Photovoltaic System for tmk PV3.2 48.2 kW System DC ARRAY DIAGRAMS G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G + - G G _ + G _ + Not to Scale PV String of 20 Modules Not to Scale PV String of 19 Modules 10 AWG COPPER, 10 AWG COPPER BARE 10 AWG COPPER, 10 AWG COPPER BARE + - G STRING OF 19 + - 10 AWG COPPER STRING OF 19 + - 10 AWG COPPER STRING OF 19 + - 10 AWG COPPER STRING OF 20 STRING OF 20 STRING OF 20 STRING OF 19 + - + - + - + - 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER STRING OF 19 + - 10 AWG COPPER STRING OF 19 + - 10 AWG COPPER STRING OF 19 + - 10 AWG COPPER Revision Project No. Produced These Drawings and Specifications, and all copies thereof are and shall remain the property and copyright of Johnson Melloh Solutions. They shall be used only with respect to this project and are not to be used on any other project or work without prior written permission from the Johnson Melloh Solutions. 3-15-17 2016-463 Date ISSUED FOR PERMITS Description 502 East Event Centre 502 E Carmel Drive, Carmel, Indiana Photovoltaic System for tmk PV3.1 270.7 kW System DC ARRAY DIAGRAMS Sheet 2 of 2 + - G + - G + - G + - G + - G + - G + - G + - G G _ + G _ + Not to Scale PV String of 20 Modules Not to Scale PV String of 18 Modules 10 AWG COPPER, 10 AWG COPPER BARE 10 AWG COPPER, 10 AWG COPPER BARE STRING OF 20 STRING OF 20 STRING OF 20 STRING OF 20 STRING OF 18 STRING OF 18 STRING OF 18 + - + - + - + - + - + - + - + - + - PV INVERTER #1 DC SIDE AC SIDE R S T N L1 L2 L3 N PE 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER STRING OF 20 STRING OF 20 STRING OF 20 STRING OF 20 STRING OF 18 STRING OF 18 STRING OF 18 + - + - + - + - + - + - + - + - + - DC SIDE AC SIDE R S T N L1 L2 L3 N PE 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER STRING OF 20 STRING OF 20 STRING OF 20 STRING OF 20 STRING OF 18 STRING OF 18 STRING OF 18 + - + - + - + - + - + - + - + - + - DC SIDE AC SIDE R S T N L1 L2 L3 N PE 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER STRING OF 20 STRING OF 20 STRING OF 20 STRING OF 20 STRING OF 18 STRING OF 18 STRING OF 18 + - + - + - + - + - + - + - + - + - DC SIDE AC SIDE R S T N L1 L2 L3 N PE 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER 10 AWG COPPER KEYED NOTES 1. CONDUCTORS MUST BE SECURED IN PLACE WITH LASTING MEANS SUCH AS STAINLESS STEEL CLIPS AND S. S. TIE WRAPS. E. G. HEYCO S.S. CLIPS AND HEYCO SUNBUNDLER CABLE TIE. 2. EGC CONNECTED TO MODULE FRAME BY SELF-GROUNDING THROUGH RACKING SYSTEM. MODULE BOND TO RAIL EGC MUST BE UL LISTED. BONDING BETWEEN SECTIONS OF RAIL MAY BE MADE VIA THE EQUIPMENT GROUNDING CONDUCTOR OR THROUGH UL LISTED JUMPERS. 3. MC-4 PV CONNECTOR COMPATIBLE WITH CELLS MODULES, LOCATE IN SHADE. 4. WATER-PROOF STAIN RELIEF MUST BE USED WHEN ENTERING J-BOX OR RACEWAY. 5. IRREVERSIBLE SPLICE (E.G. ERICO HAMMERLOCK). 6. EXOTERMIC WELD (E.G CADWELD) OR UL LISTED METHOD. GENERAL NOTES A. FOLLOW MANUFACTURER'S SUGGESTED INSTALLATION PRACTICES AND WIRING SPECIFICATIONS. B. &21'8&72566+$//%(5$7('$1'/$%(/('´681/,*+7 5(6,67$17µ:+(11273527(&7('%<5$&(:$<6 C. WIRING SHALL COMPLY WITH NEC 690.31 (PV WIRING METHODS). D. EGC MUST BE CONTINUOUS AND INSTALLED TO ALLOW FOR MODULE REMOVAL WITHOUT INTERRUPTING CONTINUITY > @ E. MAINTAIN DISTANCE ABOVE ROOF FOR ALL CONDUITS (310.15B2C)>3.5" STRING VOLTAGES INVERTER SPECIFICATION 20 PANELS 19 PANELS 18 PANELS 17 PANELS 920.80 V 874.76 V 828.72 V 782.68 V 6x SUNGROW SG36KU MAX AC POWER RATING MAX INPUT VOLTAGE 36 KW 1000 V WIRE SCHEDULE STRING 42x 10 AWG 4360 Pt MODULE SPECIFICATION 808x NEO SOLAR POWER D5H 335 E4A STC RATING 335 W Vmp 37.47 V Imp 8.96 A Voc 46.04 V Ioc 9.41 A PV INVERTER #2 PV INVERTER #3 PV INVERTER #4 Revision Project No. Produced These Drawings and Specifications, and all copies thereof are and shall remain the property and copyright of Johnson Melloh Solutions. They shall be used only with respect to this project and are not to be used on any other project or work without prior written permission from the Johnson Melloh Solutions. 3-15-17 2016-463 Date ISSUED FOR PERMITS Description 502 East Event Centre 502 E Carmel Drive, Carmel, Indiana Photovoltaic System for tmk PV3.0 270.7 kW System DC ARRAY DIAGRAMS Sheet 1 of 2