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HomeMy WebLinkAbout07 76 00 - Deck PedestalsMidtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 07 76 00 - 1 SECTION 07 76 00 – PAVER AND PEDESTAL SYSTEMS PART 1 - GENERAL 1.1 SUMMARY A. Adjustable Deck Pedestals B. Wood Tile C. Concrete Pedestals 1.2 SUBMITTALS A. Submit under provisions of Section 01300. 1.3 MANUFACTURERS DATA SHEETS on each product to be used, including: A. Preparation instructions and recommendations. B. Storage and handling requirements and recommendations. C. Installation methods. D. Shop Drawings: Submit shop drawings detailing the installation methods. Coordinate placement with locations noted on the Contract Drawings 1.4 QUALITY ASSURANCE: A. Manufacturer Qualifications: 1. All primary products specified in this section will be supplied by a single manufacturer with a minimum of ten (5) years’ experience. B. Installer Qualifications: 1. The deck support system installer must have a minimum of two (2) years proven construction experience, be capable of estimating and building from blueprint plans and details, determine elevations, and properly handle materials. All Work must comply with the Industry Standard installation application procedures for deck support work specified herein experience. C. Special Considerations: 1. The contractor assumes the responsibility for and must take into consideration the structural capability and adequacy of the structure to carry the dead and live load weight(s) involved, and that the density of any insulation is satisfactory to resist crushing and damaging the waterproofing membrane. D. Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship. 1. Finish areas designated by Architect. 2. Do not proceed with remaining work until workmanship is approved by Architect. Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 07 76 00 - 2 3. Refinish mock-up area as required to produce acceptable work. 1.5 DELIVERY, STORAGE AND HANDLING: A. Deliver and store Deck Supports and system components with labels intact and legible. B. Inspect all delivered materials to insure they are undamaged and in good condition. C. Store and dispose of solvent-based materials such as construction adhesive, and materials used with solvent-based materials, in accordance with requirements of local authorities having jurisdiction. 1.6 PROJECT CONDITIONS: A. There are no pedestal installation temperature restriction guidelines other than the practical considerations of working in any unsafe condition or inclement weather. B. Deck supports specified are to be for used with pedestrian traffic only. C. Perimeter Walls and Containment D. Pedestrian decks must be restrained by perimeter blocking or walls on all sides. Material movement greater than 1/8” is unacceptable and will be subject to rejection. E. It is recommended that the deck surfacing tiles or pavers sit above the waterproofing integral flashing and or counter flashing. In situations where the perimeter of the deck comes into contact with the flashing material, protective wall covering should be specified if deemed necessary by specifier. F. Heavy Roof Top Features. Flat bottom features such as planters, heavy benches, water features, hot tubs, etc. always require individual support that is in addition to the deck pedestal system. 1. A minimum of one additional pedestal support must be installed for every 500 lbs. (or portion thereof) of static loading. These additional support pedestals must be installed directly under the decking and evenly spaced immediately below the feature locations. One additional pedestal must be placed under corner of any rectangular feature. 2. When installing Integrated Planting Features, additional support may be needed under the center and corners of the cubes depending on the size and anticipated weight loads. 3. Features supported by legs or feet are not advised or considered unacceptable because of the consequences of point loading. G. All decks shall be designed to not exceed the design capacity of the pedestal. H. The substrate immediately below the pedestals shall provide positive drainage. Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 07 76 00 - 3 I. In the case of decks over roofing substrates, roof systems must meet local building code and be in accordance with the NRCA recommended good construction practices. Only roofing manufacturer approved systems shall be used. J. Pedestals must be installed on surfaces with a minimum 40 psi bearing capacity. 1.7 WARRANTY: A. At project closeout and upon request, provide to the Owner or Owners Representative, an executed copy of the manufacturer’s standard document outlining the terms, conditions and limitations of their limited warranty against manufacturing defect for a period of three (3) years. The Contractor warrants that his work will remain free from defects of labor and materials used in conjunction with his work in accordance with the General Conditions for this project or a minimum of three (3) years. It is the responsibility of the Contractor installing the product listed in this section to coordinate warranty requirements with any related sections or adjacent Work. Notify the Architect immediately of any potential lapses or limitations in warranty overage. PART 2 – PRODUCTS 2.1 MANUFACTURERS – BASIS OF DESIGN PRODUCTS A. Pedestals a. Bison Innovative Products; 2395 West 4th Avenue, Denver, CO 80223. Toll Free 800-333-4234. Phone 303-892-0400. Fax 303-825-5988. Email: Sales@BisonIP.com. Web: www.BisonIP.com. b. Hanover c. Substitutions: Products with equal to or greater performance criteria B. Wood Tile Pavers a. Bison Innovative Products; 2395 West 4th Avenue, Denver, CO 80223. Toll Free 800-333-4234. Phone 303-892-0400. Fax 303-825-5988. Email: Sales@BisonIP.com. Web: www.BisonIP.com. b. Substitutions: Products with equal to or greater performance criteria C. Concrete Pavers a. Hanover Architectural Products: 5000 Hanover Road, Hanover, PA 71331. Phone: 717-637-0500 Email: info@hanoverpavers.com D. Requests for substitutions will be considered in accordance with provisions of Section 01600. 2.2 APPLICATIONS/SCOPE: Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 07 76 00 - 4 A. Pedestals maximum cavity height 12 inches (305 mm). Achieve design concept using any/all of the following components and any additional manufacturer’s recommended or required application restrictions. a. Adjustable b. Fixed c. Shims 1/8” and/or 1/4" d. Base Leveling Disks e. Joist Tops f. Wedges B. Wood Tiles Basis of Design: Bison Model WT-IPE-24RIBBED Ipe Wood Tile Bison Model WT-IPE-48RIBBED Ipe Wood Tile a. 24” x 24” nominal or fraction thereof to achieve project requirements. b. 24” x 48” nominal or fraction thereof to achieve project requirements. c. Fire Rating: Class A – meets & exceeds ASTM E108-07a Spread of Flame Test d. Color: Brown e. Surface Texture: Ribbed C. Concrete Pavers Basis of Design: Hanover Roof and Plaza Pavers a. 24” x 48” nominal or fraction thereof to achieve project requirements. b. 24” x 24: nominal or fraction thereof to achieve project requirements. c. Color: “Natural” d. Surface: Smooth D. Care & Maintenance of Wood Tiles: 1. Wood Tiles are a natural material and can absorb or loose moisture in different climates. 2. Wood Tiles are made of Ipê hardwoods which contain a rich variety of graining and coloration and are exceptionally dense and resistant to insects. 3. Storage: Keep product out of direct sunlight until it is ready to be installed. Wood tiles should not be stored tightly wrapped in plastic. wood tiles will adjust to the climate where they are installed and may have or develop some slight cracking or checking. 4. General Safety Precautions when working with Wood Tiles: Wear safety glasses with side shields when handling, cutting, sanding, or grinding this material. Use a face shield for processes that may generate excessive dusts and splinters. Wear puncture resistant work gloves, such as leather when handling. Respirators must be worn if the ambient concentration of airborne contaminants exceeds prescribed exposure limits. Dust masks may be worn to avoid the inhalation of nuisance dust. Dust masks are not adequate protection in environments above the occupational exposure limit. Cutting, Grinding, or Sanding should be done outdoors or in a well-ventilated area. Refer to product MSDS for more information. Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 07 76 00 - 5 5. Cutting: Carbide or diamond tipped blades are highly recommended. Wood tiles have a very high density and a slower feed rate is recommended when cutting tiles. In order to minimize checking (small cracks) the installer must seal any cut ends with Anchorseal® or other equivalent product. Apply sealer with a foam brush to the cut ends only, being very careful to not get any on the top surface of the wood. Reassembly: To reassemble tiles after cutting, the installer must pre- drill holes from the bottom, using a carbide drill bit designed to extract stock during drilling. Exercise caution to not drill through the top surface. In addition, use only stainless steel screws which are durable and provide maximum fastening power. 6. Fastening: Use manufactured recommended fastening system. 7. Cleaning & Sealing: If desired, Wood Tiles can be periodically cleaned and sealed. Wood stabilizers or sealants can help mitigate the loss of moisture on the top of the boards and minimize checking and splitting. The installer can lightly wax the ends of the wood if desired. Note: small checks and splits are normal and a natural part of the wood. The following manufacturers offer cleaning and sealing products specifically designed for use with exotic hardwoods: Cabots, Penofin,Messmers. Important: It is recommended that you test any cleaners or sealants in an inconspicuous area first before applying them to the installed deck. 8. Sanding: If you plan to seal your deck and desire a more uniform appearance, a light sanding is highly recommended. Use 80 grit sandpaper to lightly sand the wood tiles and thus reduce the appearance of any minor marks, scratches or surface imperfections. After sanding, sweep the tiles and use water to rinse away any remaining dust and allow to dry thoroughly before applying sealer. Exercise caution when sanding wood with the scuff resistant surface. Important: Always test any product you apply in an inconspicuous place to make sure it performs as you expect. Maintaining Tile Color: To better maintain the rich coloration of the tiles, you can apply a penetrating oil finish with UV blocker. These products offer UV protection as well as mold and mildew protection. Before applying any finish, first clean and remove any residue from the wood tile as described above. After your initial coat is applied, an annual maintenance coat will help keep the coloration vibrant for years to come. Important: Always test any product you apply in an inconspicuous place to make sure it performs as you expect. 9. Natural Aging: Left to weather naturally and, depending on climatic conditions, wood tiles will develop a silvery-gray patina. If you prefer this look, It is recommended that a coat of wood stabilizer be applied after installation. Some products provide UV protection, allowing your wood tiles to acclimate more uniformly as weather and environmental conditions season the deck. Note: each board has unique characteristics and will weather at different rates. The amount of direct and indirect sunlight, temperature, humidity, moisture and other local conditions will factor into the time and shading of the deck. 10. Periodic Cleaning: Commercial Cleaning Products: It is recommended to use a deck cleaning product which safely cleans the wood and also kills mold spores. The deck tiles are ready to re-seal once they are cleaned. Important: Always test any product you apply in an inconspicuous place to make sure it performs as you expect. 11. Pressure Washing: You may also use a pressure washer to remove built- up dirt, mold or mildew from your wood tiles. Caution: use the lowest PSI for the species of wood you are cleaning. A maximum of 1200 PSI is Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 07 76 00 - 6 suggested for Wood Tiles. It is recommended to use a professional deck cleaning contractor and Test an inconspicuous area first and be careful to use the wand in even strokes to avoid lap marks. PART 3 – EXECUTION 3.1 EXAMINATION: A. Do not begin installation until substrates have been properly prepared. B. If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding. D. Verify all elevations, required pedestal heights and deck dimensions before commencing work. 3.2 PREPARATION: A. Establish accurate lines, levels and pattern. B. The substrate surface that will receive the deck supports must be well compacted (on grade) and structurally capable of carrying the dead and live loads anticipated. C. The substrate must be clean and free of projections and debris that could impair the performance of the pedestals or the total deck system. D. Decks over roofing and waterproofing: verify that installation conforms to section 1.7H of this specification. E. Decks on Grade: verify that installation conforms to section 1.7I of this specification. F. Installation requirements vary for each individual project site. Deck materials used, pattern, grid layout, starting point, and finished elevation should be shown on plan view shop drawings which have been prepared and approved by the designer, installing contractor and/or owner. G. Once a starting point and the finished elevation of the deck surface have been determined, the support system elevation (finished elevation minus deck material thickness) is established and marked around the perimeter using a transit “torpedo” water level or laser leveling device. H. Precise measurements should be taken and deck area should be accurately defined. Mark off and square all outside edges with control lines (chalk lines or spray paint). Install two (2) lines that are perpendicular to each other across the deck area. Continue to mark a grid of lines in both directions marking the location of each pedestal. To assure a square layout, use the control lines as references to periodically check the layout during installation. 3.3 INSTALLATION: Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 07 76 00 - 7 A. Install in accordance with manufacturer's instructions. B. If required, place a Floating Insulation Base (FIB) board or Floating Foundation Base (FFB) in the location on the grid of each pedestal. C. Next, a deck support must be placed where each measured grid line meets the perimeter. Remove two (2) spacer tabs in line with one another on top of each deck support placed around the perimeter. Remove all four (4) spacer tabs at corners. D. Adjust each deck support to a “top of pedestal” elevation marked around the perimeter. Normally the deck support is positioned as close to the perimeter as possible, with the two remaining spacer tabs aligned with the grid line. Using the “top of pedestal” elevation marked on the perimeter, stretch a mason’s line along and slightly ahead of the second row of deck supports. A laser leveling device may also be used for this purpose. E. On larger decks, it is recommended that pedestals be pre-sorted and pre- set to the proper elevation and placed in position prior to the installation of pavers or tiles. F. As the deck supports located along the grid lines are loaded with pavers or tiles, fine vertical adjustment can be made by rotating the base or bottom of the deck support. Clockwise rotation of the pedestal base will raise the bearing surface and the deck. Counterclockwise rotation will lower the top bearing surface. G. Pedestals have built in height limit indicator ‘bumps’. When pedestal is fully extended, height limit indicator “bumps” will be felt and heard, indicating the maximum height of the pedestal. Do not extend pedestal beyond the height limit indicators. Do not exceed maximum height listed on pedestal, use the next size pedestal. H. Slight irregularities in decking panel thickness can be compensated for by using one to two shim segments. Place on top of the pedestal, under the corner(s) of the decking tile or paver. Use no more than two (2) shims on top of the pedestal and always adhere ¼ wedges with construction adhesive. I. Stackable Fixed Height Pedestals: Complete deck and grid layout as instructed above. Stack no more than four (4) fixed height pedestals together and place in lieu of adjustable pedestals where needed. Spacer tabs can be removed to accommodate perimeter and corner support locations. 3.4 DECK SUPPORT PLACEMENT AND FINAL ADJUSTMENT: A. Deck supports and the deck surface panels must be placed as the manufacturer directs in these written instructions. Use of labor saving devices, such as paver lifters, is encouraged, especially on large jobs. D. Pedestals are designed to be rotated for final slight adjustment when pedestals are fully loaded. Deck supports should be leveled in each succeeding row as the installation proceeds. Final height adjustment or Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 07 76 00 - 8 maintenance is easily made by simply rotating the base in a clockwise or counter-clockwise direction to raise or lower the deck surface material. C. Additional sections of shims may be used and should be available for regular maintenance. Shims may be used in multiples, whole or segmented, and placed under the base or on top the pedestal to level the deck support. D. On top of pedestal: Use construction adhesive to adhere sections of shims. Construction adhesive is not required when using whole shims on top of a pedestal. E. Beneath a pedestal: Use a small amount of construction adhesive to adhere sections of shims and/or whole shims to each other or to the pedestal. Unless specified to do so, DO NOT use construction adhesive to adhere pedestal or shims to insulation, roofing or waterproofing membrane. 3.5 PERIMETER CONTAINMENT: A. Any area of a deck that is not restrained by a parapet or foundation wall must be ‘boxed-in’ and contained. The deck panels will move if all sides are not adequately restrained. Perimeter containment located at the outside of the deck must be installed to provide restraint. No movement should be allowed at the perimeter of the deck system greater than 1/8” . 3.6 FIELD QUALITY CONTROL: A. Inspect often during installation to assure that grid spacer lines are being maintained in a straight and consistent pattern and that deck panels or pavers are level and not rocking. B. Confirm that deck pedestal height does not exceed the specified height for the V Series: C. Unless otherwise specified in writing to allow for expansion, inspect to assure that all paver spacing between tiles and at perimeter containment does not exceed a 1/8”. Particular attention should be made to assure that all pedestrian entry or access points to the deck are level and that the deck surface tiles are not randomly raised or uneven creating a tripping or safety hazard. 3.7 PROTECTION: A. Protect installed products until completion of project. B. Touch-up, repair or replace damaged products before Substantial Completion. 3.8 IMMEDIATELY FOLLOWING INSTALLATION: A. The Owner, or the Owner’s Agent, shall carefully inspect the deck system to be positive that: 1. The new deck system is adequately blocked on all sides to contain the surface decking and related components. Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 07 76 00 - 9 2. There is no more than 1/8” spacing between any deck panels and at all sides of the deck perimeter. 3. There is no ballasting rock used to fill in any perimeter voids. 4. There is no ‘rocking’ of deck panels as foot traffic is applied to the surface decking. 5. All required spacer tabs are in place and visible. 3.9 ROUTINE MAINTENANCE AND CARE: A. Installer and/or Architect has a duty to instruct the deck owner about performing routine maintenance of the deck. Check for rocking pavers and adjust or shim immediately. Substrates can settle and pedestals may have to be readjusted. Failure to do so can cause a tripping hazard. Periodically check spacer tabs and immediately replace broken tabs to limit deck movement. Make sure the edge restraint stays intact and structurally sound. END OF SECTION