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HomeMy WebLinkAbout09 30 00 - TilingMidtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 09 30 00 - 1 SECTION 09 30 00 - TILING PART 1 - GENERAL 1.01 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.02 SUMMARY A. This Section includes the following: 1. Porcelain tile. 2. Glass wall tile. 3. Waterproof membrane for tile installations. 4. Crack-suppression membrane for thin-set tile installations. 5. Metal edge strips and trim installed as part of tile installations. B. Related Sections include the following: 1. Division 07 Section "Joint Sealants" for sealing of expansion, contraction, control, and isolation joints in tile surfaces. 2. Division 09 Section "Gypsum Board Assemblies" for tile backer units. 1.03 PERFORMANCE REQUIREMENTS A. Static Coefficient of Friction: For tile installed on walkway surfaces, provide products with the following values as determined by testing identical products per ASTM C 1028: 1. Level Surfaces: Minimum 0.6. 1.04 SUBMITTALS A. Product Data: For each type of product indicated. B. Shop Drawings: Show locations of each type of tile and tile pattern. Show widths, details, and locations of expansion, contraction, control, and isolation joints in tile substrates and finished tile surfaces. C. Samples for Verification: 1. Full-size units of each type and composition of tile and for each color and finish required 2. Assembled samples with grouted joints for mosaic tile and glass tile, at least 12 inches square and mounted on rigid panel. Use grout of type and in color or colors approved for completed work. 3. Metal edge strips and trim in 6-inch lengths. D. Master Grade Certificates: For each shipment, type, and composition of tile, signed by tile manufacturer and Installer. 1.05 QUALITY ASSURANCE A. Source Limitations for Tile: Obtain all tile of same type and color or finish from one source or producer. Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 09 30 00 - 2 1. Obtain tile from same production run and of consistent quality in appearance and physical properties for each contiguous area. B. Source Limitations for Setting and Grouting Materials: Obtain ingredients of a uniform quality for each mortar, adhesive, and grout component from a single manufacturer and each aggregate from one source or producer. 1.06 DELIVERY, STORAGE, AND HANDLING A. Deliver and store packaged materials in original containers with seals unbroken and labels intact until time of use. Comply with requirement in ANSI A137.1 for labeling sealed tile packages. B. Store tile and cementitious materials on elevated platforms, under cover, and in a dry location. C. Store aggregates where grading and other required characteristics can be maintained and contamination avoided. D. Store liquid latexes and emulsion adhesives in unopened containers and protected from freezing. E. Handle tile that has temporary protective coating on exposed surfaces to prevent coated surfaces from contacting backs or edges of other units. If coating does contact bonding surfaces of tile, remove coating from bonding surfaces before setting tile. 1.07 PROJECT CONDITIONS A. Environmental Limitations: Do not install tile until construction in spaces is complete and ambient temperature and humidity conditions are maintained at the levels indicated in referenced standards and manufacturer's written instructions. 1.08 EXTRA MATERIALS A. Furnish extra materials described below that match products installed and that are packaged with protective covering for storage and identified with labels describing contents. 1. Tile and Trim Units: Furnish quantity of full-size units equal to 3 percent of amount installed, for each type, composition, color, pattern, and size indicated. PART 2 - PRODUCTS 2.01 PERFORMANCE REQUIREMENTS A. Static Coefficient of Friction: For tile installed on walkway surfaces, provide products with the following values as determined by testing identical products per ASTM C 1028: 1. Level Surfaces: Minimum 0.6. B. Dynamic Coefficient of Friction: For tile installed on walkway surfaces, provide products with the following values as determined by testing identical products per ANSI 137.1: 1. Interior Level Surfaces: Minimum of 0.42. Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 09 30 00 - 3 2.02 PRODUCTS, GENERAL A. ANSI Ceramic Tile Standard: Provide tile that complies with ANSI A137.1, "Specifications for Ceramic Tile," for types, compositions, and other characteristics indicated. 1. Provide tile complying with Standard grade requirements, unless otherwise indicated. B. ANSI Standards for Tile Installation Materials: Provide materials complying with ANSI A108.02, ANSI standards referenced in other Part 2 articles, ANSI standards referenced by TCNA installation methods specified in tile installation schedules, and other requirements specified. C. Colors, Textures, and Patterns: Drawings indicate textures, colors and patterns of tile by manufacturer’s designations. D. Factory Blending: For tile exhibiting color variations within ranges selected during Sample submittals, blend tile in factory and package so tile units taken from one package show same range in colors as those taken from other packages and match approved Samples. E. Mounting: For factory-mounted tile, provide back- or edge-mounted tile assemblies as standard with manufacturer, unless otherwise indicated. 1. Where tile is indicated for installation in showers, do not use back- or edge- mounted tile assemblies unless tile manufacturer specifies in writing that this type of mounting is suitable for installation indicated and has a record of successful in-service performance. 2.03 TILE PRODUCTS A. Basis-of-Design Product: The design for ceramic tile is based on product indicated on drawings. Subject to compliance with requirements, another manufacturer's ceramic tile and setting materials of a similar and equivalent nature will be acceptable when, in the Architect's judgment rendered during the Bidding period or with explicit allowance of the owner or Construction Manger, differences do not materially detract from the design concept or intended performance. B. Trim Units: Matching characteristics of adjoining flat tile and coordinated with sizes and coursing of adjoining flat tile where applicable. 1. Provide flat topped cove base in lieu of bullnose top where wall tile meets base. 2.04 WATERPROOFING AND CRACK-SUPPRESSION MEMBRANES A. General: Manufacturer's standard product that complies with ANSI A118.10 and A118.12 B. Fabric-Reinforced, Fluid-Applied Membrane: System consisting of liquid-latex rubber or elastomeric polymer and continuous fabric reinforcement. 1. Products: Subject to compliance with requirements, provide one of the following: a. Bonsal American; an Oldcastle company; B 6000 Waterproof Membrane with Glass Fabric. Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 09 30 00 - 4 b. Custom Building Products; 9240 Waterproofing and Anti-Fracture Membrane. c. Laticrete International, Inc.; Laticrete 9235 Waterproof Membrane. d. MAPEI Corporation; Mapelastic HPG with MAPEI Fiberglass Mesh. e. Mer-Kote Products, Inc.; Hydro-Guard 2000. C. Application: Provide crack-suppression membranes under all floor tile. Provide waterproofing membrane under tile of rooms over occupiable areas. 2.05 SETTING AND GROUTING MATERIALS A. Manufacturers: 1. Bonsal, W. R., Company. 2. Custom Building Products. 3. LATICRETE International Inc. 4. MAPEI Corporation. 5. TEC Specialty Products Inc. B. Latex-Portland Cement Mortar (Thin and Medium Set): ANSI A118.4, consisting of the following: 1. Prepackaged dry-mortar mix combined with acrylic resin or styrene- butadiene-rubber liquid-latex additive. a. For wall applications, provide nonsagging mortar that complies with Paragraph F-4.6.1 in addition to the other requirements in ANSI A118.4. 2. Provide one of the following prepackaged dry-mortar mixes: a. Basis of Design: TEC by H. B. Fuller, 382/383 Ultimate Large Tile Mortar. b. Mapei, Kerabond mortar with Keralastic polymer additive c. Laticrete International. C. Polymer-Modified Tile Grout: ANSI A118.7, color as indicated. 1. Polymer Type: Acrylic resin or styrene-butadiene rubber in liquid-latex form for addition to prepackaged dry-grout mix. 2. Provide one of the following acid-alkali resistant grouts, AAR-2: a. Basis of Design: TEC by H. B. Fuller, Power Grout or approved equivalent by listed manufacturers. b. MAPEI Corporation. c. Laticrete International. 2.06 ELASTOMERIC SEALANTS A. General: Provide manufacturer's standard chemically curing, elastomeric sealants of base polymer and characteristics indicated that comply with applicable requirements in Division 07 Section "Joint Sealants." B. Colors: Provide colors of exposed sealants to match colors of grout in tile adjoining sealed joints, unless otherwise indicated. C. One-Part, Mildew-Resistant Silicone Sealant: ASTM C 920; Type S; Grade NS; Class 25; Uses NT, G, A, and, as applicable to nonporous joint substrates indicated, Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 09 30 00 - 5 O; formulated with fungicide, intended for sealing interior ceramic tile joints and other nonporous substrates that are subject to in-service exposures of high humidity and extreme temperatures. 1. Products: a. Dow Corning Corporation; Dow Corning 786. b. GE Silicones; Sanitary 1700. c. Pecora Corporation; Pecora 898 Sanitary Silicone Sealant. d. Tremco, Inc.; Tremsil 600 White. D. Multipart, Pourable Urethane Sealant for Use T: ASTM C 920; Type M; Grade P; Class 25; Uses T, M, A, and, as applicable to joint substrates indicated, O. 1. Products: a. Bostik; Chem-Calk 550. b. Mameco International, Inc.; Vulkem 245. c. Pecora Corporation; NR-200 Urexpan. d. Tremco, Inc.; THC-900. 2.07 MISCELLANEOUS MATERIALS A. Trowelable Underlayments and Patching Compounds: Latex-modified, portland cement-based formulation provided or approved by manufacturer of tile-setting materials for installations indicated. B. Metal Edge Strips: Angle or L-shape, height to match tile and setting-bed thickness, metallic or combination of metal and PVC or neoprene base, designed specifically for flooring applications, white zinc alloy exposed-edge material. C. Metal Trim: Provide the following clear anodized aluminum trim: 1. Top of Base and Wainscot: “ Jolly”; Schluter Systems, Inc. 2. Corner: “Quadec”, Schluter Systems, Inc. 3. Cove: “Schluter-DILEX-AHK”; Schluter Systems, Inc. D. Hidden Access Panel: Provide Schluter, REMA for creating concealed access panels in tiled walls. Provide required magnets suitable for size and thickness of tile. E. Tile Cleaner: A neutral cleaner capable of removing soil and residue without harming tile and grout surfaces, specifically approved for materials and installations indicated by tile and grout manufacturers. F. Grout Sealer: Manufacturer's standard product for sealing grout joints that does not change color or appearance of grout. 1. Products: a. Bonsal, W. R., Company; Grout Sealer. b. Custom Building Products; Surfaceguard Grout and Tile Sealer. c. MAPEI Corporation; KER 004, Keraseal Penetrating Sealer for Unglazed Grout and Tile. d. TEC Specialty Products Inc.; TA-256 Penetrating Silicone Grout Sealer. 2.08 MIXING MORTARS AND GROUT Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 09 30 00 - 6 A. Mix mortars and grouts to comply with referenced standards and mortar and grout manufacturers' written instructions. B. Add materials, water, and additives in accurate proportions. C. Obtain and use type of mixing equipment, mixer speeds, mixing containers, mixing time, and other procedures to produce mortars and grouts of uniform quality with optimum performance characteristics for installations indicated. PART 3 - EXECUTION 3.01 EXAMINATION A. Examine substrates, areas, and conditions where tile will be installed, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of installed tile. 1. Verify that substrates for setting tile are firm; dry; clean; free of oil, waxy films, and curing compounds; and within flatness tolerances required by referenced ANSI A108 Series of tile installation standards for installations indicated. 2. Verify that installation of grounds, anchors, recessed frames, electrical and mechanical units of work, and similar items located in or behind tile has been completed before installing tile. 3. Verify that joints and cracks in tile substrates are coordinated with tile joint locations; if not coordinated, adjust joint locations in consultation with Architect. B. Proceed with installation only after unsatisfactory conditions have been corrected. 3.02 PREPARATION A. Remove coatings, including curing compounds and other substances that contain soap, wax, oil, or silicone, that are incompatible with tile-setting materials. B. Provide concrete substrates for tile floors installed with thin-set mortar that comply with flatness tolerances specified in referenced ANSI A108 Series of tile installation standards. 1. Fill cracks, holes, and depressions with trowelable leveling and patching compound according to tile-setting material manufacturer's written instructions. Use product specifically recommended by tile-setting material manufacturer. 2. Remove protrusions, bumps, and ridges by sanding or grinding. C. Blending: For tile exhibiting color variations within ranges selected during Sample submittals, verify that tile has been factory blended and packaged so tile units taken from one package show same range of colors as those taken from other packages and match approved Samples. If not factory blended, either return to manufacturer or blend tiles at Project site before installing. D. Field-Applied Temporary Protective Coating: Where needed to prevent grout from staining or adhering to exposed tile surfaces, precoat them with continuous film of temporary protective coating, taking care not to coat unexposed tile surfaces. 3.03 INSTALLATION, GENERAL Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 09 30 00 - 7 A. ANSI Tile Installation Standards: Comply with parts of ANSI A108 Series "Specifications for Installation of Ceramic Tile" that apply to types of setting and grouting materials and to methods indicated in ceramic tile installation schedules. B. TCA Installation Guidelines: TCA's "Handbook for Ceramic Tile Installation." Comply with TCA installation methods indicated in ceramic tile installation schedules. C. Extend tile work into recesses and under or behind equipment and fixtures to form complete covering without interruptions, unless otherwise indicated. Terminate work neatly at obstructions, edges, and corners without disrupting pattern or joint alignments. D. Accurately form intersections and returns. Perform cutting and drilling of tile without marring visible surfaces. Carefully grind cut edges of tile abutting trim, finish, or built-in items for straight aligned joints. Fit tile closely to electrical outlets, piping, fixtures, and other penetrations so plates, collars, or covers overlap tile. E. Jointing Pattern: Lay tile in grid pattern, unless otherwise indicated. Align joints when adjoining tiles on floor, base, walls, and trim are same size. Lay out tile work and center tile fields in both directions in each space or on each wall area. Adjust to minimize tile cutting. Provide uniform joint widths, unless otherwise indicated. 1. For tile mounted in sheets, make joints between tile sheets same width as joints within tile sheets so joints between sheets are not apparent in finished work. F. Lay out tile wainscots to next full tile beyond dimensions indicated. G. Expansion Joints: Locate expansion joints and other sealant-filled joints, including control, contraction, and isolation joints, where indicated during installation of setting materials, mortar beds, and tile. Do not saw-cut joints after installing tiles. 1. Locate joints in tile surfaces directly above joints in concrete substrates. 2. Prepare joints and apply sealants to comply with requirements in Division 7 Section "Joint Sealants." H. Grout tile to comply with requirements of the following tile installation standards: 1. For ceramic tile grouts (sand-portland cement; dry-set, commercial portland cement; and latex-portland cement grouts), comply with ANSI A108.10. 2. For chemical-resistant epoxy grouts, comply with ANSI A108.6. 3.04 WATERPROOFING AND CRACK-SUPPRESSION MEMBRANE INSTALLATION A. Install waterproofing to comply with ANSI A108.13 and waterproofing manufacturer's written instructions to produce waterproof membrane of uniform thickness bonded securely to substrate. B. Install crack-suppression membrane to comply with manufacturer's written instructions to produce membrane of uniform thickness bonded securely to substrate. C. Do not install tile over waterproofing until waterproofing has cured and been tested to determine that it is watertight. 3.05 FLOOR TILE INSTALLATION Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 09 30 00 - 8 A. General: Install tile to comply with requirements in the Floor Tile Installation Schedule, including those referencing TCA installation methods and ANSI A108 Series of tile installation standards. 1. For installations indicated below, follow procedures in ANSI A108 Series tile installation standards for providing 95 percent mortar coverage. a. Tile floors in wet areas. b. Tile floors composed of tiles 8 by 8 inches or larger. c. Tile floors composed of rib-backed tiles. B. Joint Widths: As specified on drawings or at Manufacturer’s recommended minimum. C. Jointing Pattern: Lay tile in grid pattern unless otherwise indicated. Lay out tile work and center tile fields in both directions in each space or on each wall area. Lay out tile work to minimize the use of pieces that are less than half of a tile. Provide uniform joint widths unless otherwise indicated. D. Expansion Joints: Provide expansion joints and other sealant-filled joints, including control, contraction, and isolation joints, where indicated. Form joints during installation of setting materials, mortar beds, and tile. Do not saw-cut joints after installing tiles. 1. Where joints occur in concrete substrates, locate joints in tile surfaces directly above them. E. Metal Edge Strips: Install at locations indicated or where exposed edge of tile flooring meets carpet, wood, or other flooring that finishes flush with top of tile. F. Tile and Grout Sealer: Apply tile and grout sealer to tile and grout according to sealer manufacturer's written instructions. 3.06 WALL TILE INSTALLATION A. Install types of tile designated for wall installations to comply with requirements in the Wall Tile Installation Schedule, including those referencing TCA installation methods and ANSI setting-bed standards. B. Joint Widths: Manufacturer’s recommended minimum. 3.07 CLEANING AND PROTECTING A. Cleaning: On completion of placement and grouting, clean all ceramic tile surfaces so they are free of foreign matter. 1. Remove grout residue from tile as soon as possible. 2. Clean grout smears and haze from tile according to tile and grout manufacturer's written instructions, but no sooner than 10 days after installation. Use only cleaners recommended by tile and grout manufacturers and only after determining that cleaners are safe to use by testing on samples of tile and other surfaces to be cleaned. Protect metal surfaces and plumbing fixtures from effects of cleaning. Flush surfaces with clean water before and after cleaning. 3. Remove temporary protective coating by method recommended by coating manufacturer that is acceptable to tile and grout manufacturer. Trap and remove coating to prevent it from clogging drains. Midtown West Studio M Architecture and Planning Carmel, IN November 10, 2017 09 30 00 - 9 B. When recommended by tile manufacturer, apply coat of neutral protective cleaner to completed tile walls and floors. Protect installed tile work with kraft paper or other heavy covering during construction period to prevent staining, damage, and wear. C. Prohibit foot and wheel traffic from tiled floors for at least seven days after grouting is completed. D. Before final inspection, remove protective coverings and rinse neutral cleaner from tile surfaces. 3.08 FLOOR TILE INSTALLATION SCHEDULE A. Porcelain Tile Installation: TCNA F122; thinset mortar on waterproof membrane. 1. Thinset Mortar: Medium-bed, modified dry-setmortar. 2. Grout: High-performance sanded grout. 3. Medium set mortar for units larger than 12” x 12”. B. Porcelain Tile Installation: TCNA F125-Full, except where partial coverage is indicated; thinset mortar on crack isolation membrane. 1. Thinset Mortar: Medium-bed, modified dry-setmortar. 2. Grout: High-performance sanded grout. 3.09 WALL TILE INSTALLATION SCHEDULE A. Tile Installation: interior wall installation over sound, dimensionally stable masonry or concrete; thin-set mortar; TCA W202 and ANSI A108.5. B. Tile Installation: TCNA W245 or TCNA W248; thinset mortar on glass-mat, water- resistant gypsum backer board. 1. Thinset Mortar: Modified dry-set mortar. 2. Grout: High-performance sanded grout. END OF SECTION