HomeMy WebLinkAbout01 78 23 Operation and Maintenance DataTHE KENT
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SECTION 01 78 23 - OPERATION AND MAINTENANCE DATA
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and other Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section includes administrative and procedural requirements for preparing operation and
maintenance manuals, including the following:
1. Operation and maintenance documentation directory.
2. Emergency manuals.
3. Operation manuals for systems, subsystems, and equipment.
4. Product maintenance manuals.
5. Systems and equipment maintenance manuals.
B. Related Requirements:
1. Section 01 33 00 "Submittal Procedures" for submitting copies of submittals for operation
and maintenance manuals.
1.3 DEFINITIONS
A. System: An organized collection of parts, equipment, or subsystems united by regular
interaction.
B. Subsystem: A portion of a system with characteristics like a system.
1.4 CLOSEOUT SUBMITTALS
A. Manual Content: Operations and maintenance manual content is specified in individual
Specification Sections to be reviewed at the time of Section submittals. Submit reviewed
manual content formatted and organized as required by this Section.
1. Architect will comment on whether content of operations and maintenance submittals are
acceptable.
2. Where applicable, clarify and update reviewed manual content to correspond to revisions
and field conditions.
B. Format: Submit operations and maintenance manuals in the following format:
1. PDF electronic file. Assemble each manual into a composite electronically indexed file.
Submit on digital media acceptable to Architect.
a. Name each indexed document file in composite electronic index with applicable
item name. Include a complete electronically linked operation and maintenance
directory.
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b. Enable inserted reviewer comments on draft submittals.
2. Three paper copies. Include a complete operation and maintenance directory. Enclose
title pages and directories in clear plastic sleeves. Architect, through Construction
Manager, will return two copies.
C. Initial Manual Submittal: Submit draft copy of each manual at least 30 days before commencing
demonstration and training. Architect will comment on whether general scope and content of
manual are acceptable.
D. Final Manual Submittal: Submit each manual in final form prior to requesting inspection for
Substantial Completion and at least 15 days before commencing demonstration and training.
Architect will return copy with comments.
1. Correct or revise each manual to comply with Architect's comments. Submit copies of
each corrected manual within 15 days of receipt of Architect's comments and prior to
commencing demonstration and training.
PART 2 - PRODUCTS
2.1 OPERATION AND MAINTENANCE DOCUMENTATION DIRECTORY
A. Directory: Prepare a single, comprehensive directory of emergency, operation, and
maintenance data and materials, listing items and their location to facilitate ready access to
desired information. Include a section in the directory for each of the following:
1. List of documents.
2. List of systems.
3. List of equipment.
4. Table of contents.
B. List of Systems and Subsystems: List systems alphabetically. Include references to operation
and maintenance manuals that contain information about each system.
C. List of Equipment: List equipment for each system, organized alphabetically by system. For
pieces of equipment not part of system, list alphabetically in separate list.
D. Tables of Contents: Include a table of contents for each emergency, operation, and
maintenance manual.
E. Identification: In the documentation directory and in each operation and maintenance manual,
identify each system, subsystem, and piece of equipment with same designation used in the
Contract Documents. If no designation exists, assign a designation according to
ASHRAE Guideline 4, "Preparation of Operating and Maintenance Documentation for Building
Systems."
2.2 REQUIREMENTS FOR EMERGENCY, OPERATION, AND MAINTENANCE MANUALS
A. Organization: Unless otherwise indicated, organize each manual into a separate section for
each system and subsystem, and a separate section for each piece of equipment not part of a
system. Each manual shall contain the following materials, in the order listed:
1. Title page.
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2. Table of contents.
3. Manual contents.
B. Title Page: Include the following information:
1. Subject matter included in manual.
2. Name and address of Project.
3. Name and address of Owner.
4. Date of submittal.
5. Name and contact information for Contractor.
6. Name and contact information for Construction Manager.
7. Name and contact information for Architect.
8. Names and contact information for major consultants to the Architect that designed the
systems contained in the manuals.
9. Cross-reference to related systems in other operation and maintenance manuals.
C. Table of Contents: List each product included in manual, identified by product name, indexed to
the content of the volume, and cross-referenced to Specification Section number in Project
Manual.
1. If operation or maintenance documentation requires more than one volume to
accommodate data, include comprehensive table of contents for all volumes in each
volume of the set.
D. Manual Contents: Organize into sets of manageable sizes. Arrange contents alphabetically by
system, subsystem, and equipment. If possible, assemble instructions for subsystems,
equipment, and components of one system into a single binder.
E. Manuals, Electronic Files: Submit manuals in the form of a multiple file composite electronic
PDF file for each manual type required.
1. Electronic Files: Use electronic files prepared by manufacturer where available. Where
scanning of paper documents is required, configure scanned file for minimum readable
file size.
2. File Names and Bookmarks: Enable bookmarking of individual documents based on file
names. Name document files to correspond to system, subsystem, and equipment
names used in manual directory and table of contents. Group documents for each system
and subsystem into individual composite bookmarked files, then create composite
manual, so that resulting bookmarks reflect the system, subsystem, and equipment
names in a readily navigated file tree. Configure electronic manual to display bookmark
panel on opening file.
F. Manuals, Paper Copy: Submit manuals in the form of hard copy, bound and labeled volumes.
1. Binders: Heavy-duty, three-ring, vinyl-covered, loose-leaf binders, in thickness necessary
to accommodate contents, sized to hold 8-1/2-by-11-inch paper; with clear plastic sleeve
on spine to hold label describing contents and with pockets inside covers to hold folded
oversize sheets.
a. If two or more binders are necessary to accommodate data of a system, organize
data in each binder into groupings by subsystem and related components. Cross-
reference other binders if necessary to provide essential information for proper
operation or maintenance of equipment or system.
b. Identify each binder on front and spine, with printed title "OPERATION AND
MAINTENANCE MANUAL," Project title or name, subject matter of contents.
Indicate volume number for multiple-volume sets.
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2. Dividers: Heavy-paper dividers with plastic-covered tabs for each section of the manual.
Mark each tab to indicate contents. Include typed list of products and major components
of equipment included in the section on each divider, cross-referenced to Specification
Section number and title of Project Manual.
3. Protective Plastic Sleeves: Transparent plastic sleeves designed to enclose diagnostic
software storage media for computerized electronic equipment.
4. Supplementary Text: Prepared on 8-1/2-by-11-inch white bond paper.
5. Drawings: Attach reinforced, punched binder tabs on drawings and bind with text.
a. If oversize drawings are necessary, fold drawings to same size as text pages and
use as foldouts.
b. If drawings are too large to be used as foldouts, fold and place drawings in labeled
envelopes and bind envelopes in rear of manual. At appropriate locations in
manual, insert typewritten pages indicating drawing titles, descriptions of contents,
and drawing locations.
2.3 EMERGENCY MANUALS
A. Content: Organize manual into a separate section for each of the following:
1. Type of emergency.
2. Emergency instructions.
3. Emergency procedures.
B. Type of Emergency: Where applicable for each type of emergency indicated below, include
instructions and procedures for each system, subsystem, piece of equipment, and component:
1. Fire.
2. Flood.
3. Gas leak.
4. Water leak.
5. Power failure.
6. Water outage.
7. System, subsystem, or equipment failure.
8. Chemical release or spill.
C. Emergency Instructions: Describe and explain warnings, trouble indications, error messages,
and similar codes and signals. Include responsibilities of Owner's operating personnel for
notification of Installer, supplier, and manufacturer to maintain warranties.
D. Emergency Procedures: Include the following, as applicable:
1. Instructions on stopping.
2. Shutdown instructions for each type of emergency.
3. Operating instructions for conditions outside normal operating limits.
4. Required sequences for electric or electronic systems.
5. Special operating instructions and procedures.
2.4 OPERATION MANUALS
A. Content: In addition to requirements in this Section, include operation data required in individual
Specification Sections and the following information:
1. System, subsystem, and equipment descriptions. Use designations for systems and
equipment indicated on Contract Documents.
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2. Performance and design criteria if Contractor has delegated design responsibility.
3. Operating standards.
4. Operating procedures.
5. Operating logs.
6. Wiring diagrams.
7. Control diagrams.
8. Piped system diagrams.
9. Precautions against improper use.
10. License requirements including inspection and renewal dates.
B. Descriptions: Include the following:
1. Product name and model number. Use designations for products indicated on Contract
Documents.
2. Manufacturer's name.
3. Equipment identification with serial number of each component.
4. Equipment function.
5. Operating characteristics.
6. Limiting conditions.
7. Performance curves.
8. Engineering data and tests.
9. Complete nomenclature and number of replacement parts.
C. Operating Procedures: Include the following, as applicable:
1. Startup procedures.
2. Equipment or system break-in procedures.
3. Routine and normal operating instructions.
4. Regulation and control procedures.
5. Instructions on stopping.
6. Normal shutdown instructions.
7. Seasonal and weekend operating instructions.
8. Required sequences for electric or electronic systems.
9. Special operating instructions and procedures.
D. Systems and Equipment Controls: Describe the sequence of operation, and diagram controls as
installed.
E. Piped Systems: Diagram piping as installed and identify color-coding where required for
identification.
2.5 PRODUCT MAINTENANCE MANUALS
A. Content: Organize manual into a separate section for each product, material, and finish. Include
source information, product information, maintenance procedures, repair materials and sources,
and warranties and bonds, as described below.
B. Source Information: List each product included in manual, identified by product name and
arranged to match manual's table of contents. For each product, list name, address, and
telephone number of Installer or supplier and maintenance service agent, and cross-reference
Specification Section number and title in Project Manual and drawing or schedule designation or
identifier where applicable.
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C. Product Information: Include the following, as applicable:
1. Product name and model number.
2. Manufacturer's name.
3. Color, pattern, and texture.
4. Material and chemical composition.
5. Reordering information for specially manufactured products.
D. Maintenance Procedures: Include manufacturer's written recommendations and the following:
1. Inspection procedures.
2. Types of cleaning agents to be used and methods of cleaning.
3. List of cleaning agents and methods of cleaning detrimental to product.
4. Schedule for routine cleaning and maintenance.
5. Repair instructions.
E. Repair Materials and Sources: Include lists of materials and local sources of materials and
related services.
F. Warranties and Bonds: Include copies of warranties and bonds and lists of circumstances and
conditions that would affect validity of warranties or bonds.
1. Include procedures to follow and required notifications for warranty claims.
2.6 SYSTEMS AND EQUIPMENT MAINTENANCE MANUALS
A. Content: For each system, subsystem, and piece of equipment not part of a system, include
source information, manufacturers' maintenance documentation, maintenance procedures,
maintenance and service schedules, spare parts list and source information, maintenance
service contracts, and warranty and bond information, as described below.
B. Source Information: List each system, subsystem, and piece of equipment included in manual,
identified by product name and arranged to match manual's table of contents. For each product,
list name, address, and telephone number of Installer or supplier and maintenance service
agent, and cross-reference Specification Section number and title in Project Manual and
drawing or schedule designation or identifier where applicable.
C. Manufacturers' Maintenance Documentation: Manufacturers' maintenance documentation
including the following information for each component part or piece of equipment:
1. Standard maintenance instructions and bulletins.
2. Drawings, diagrams, and instructions required for maintenance, including disassembly
and component removal, replacement, and assembly.
3. Identification and nomenclature of parts and components.
4. List of items recommended to be stocked as spare parts.
D. Maintenance Procedures: Include the following information and items that detail essential
maintenance procedures:
1. Test and inspection instructions.
2. Troubleshooting guide.
3. Precautions against improper maintenance.
4. Disassembly; component removal, repair, and replacement; and reassembly instructions.
5. Aligning, adjusting, and checking instructions.
6. Demonstration and training video recording, if available.
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E. Maintenance and Service Schedules: Include service and lubrication requirements, list of
required lubricants for equipment, and separate schedules for preventive and routine
maintenance and service with standard time allotment.
1. Scheduled Maintenance and Service: Tabulate actions for daily, weekly, monthly,
quarterly, semiannual, and annual frequencies.
2. Maintenance and Service Record: Include manufacturers' forms for recording
maintenance.
F. Spare Parts List and Source Information: Include lists of replacement and repair parts, with
parts identified and cross-referenced to manufacturers' maintenance documentation and local
sources of maintenance materials and related services.
G. Maintenance Service Contracts: Include copies of maintenance agreements with name and
telephone number of service agent.
H. Warranties and Bonds: Include copies of warranties and bonds and lists of circumstances and
conditions that would affect validity of warranties or bonds.
1. Include procedures to follow and required notifications for warranty claims.
PART 3 - EXECUTION
3.1 MANUAL PREPARATION
A. Operation and Maintenance Documentation Directory: Prepare a separate manual that provides
an organized reference to emergency, operation, and maintenance manuals.
B. Emergency Manual: Assemble a complete set of emergency information indicating procedures
for use by emergency personnel and by Owner's operating personnel for types of emergencies
indicated.
C. Product Maintenance Manual: Assemble a complete set of maintenance data indicating care
and maintenance of each product, material, and finish incorporated into the Work.
D. Operation and Maintenance Manuals: Assemble a complete set of operation and maintenance
data indicating operation and maintenance of each system, subsystem, and piece of equipment
not part of a system.
1. Engage a factory-authorized service representative to assemble and prepare information
for each system, subsystem, and piece of equipment not part of a system.
2. Prepare a separate manual for each system and subsystem, in the form of an
instructional manual for use by Owner's operating personnel.
E. Manufacturers' Data: Where manuals contain manufacturers' standard printed data, include only
sheets pertinent to product or component installed. Mark each sheet to identify each product or
component incorporated into the Work. If data include more than one item in a tabular format,
identify each item using appropriate references from the Contract Documents. Identify data
applicable to the Work and delete references to information not applicable.
1. Prepare supplementary text if manufacturers' standard printed data are not available and
where the information is necessary for proper operation and maintenance of equipment
or systems.
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F. Drawings: Prepare drawings supplementing manufacturers' printed data to illustrate the
relationship of component parts of equipment and systems and to illustrate control sequence
and flow diagrams. Coordinate these drawings with information contained in record Drawings to
ensure correct illustration of completed installation.
1. Do not use original project record documents as part of operation and maintenance
manuals.
2. Comply with requirements of newly prepared record Drawings in Section 01 78 39
"Project Record Documents."
G. Comply with Section 01 77 00 "Closeout Procedures" for schedule for submitting operation and
maintenance documentation.
END OF SECTION 01 78 23