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HomeMy WebLinkAbout06 42 19 Plastic-Laminate-Faced Wood PanelingTHE KENT 06 42 19 - THE KENT Issue Date 05.09.18 PLASTIC LAMINATE FACED WOOD PANELS THE KENT SECTION 06 42 19 - PLASTIC-LAMINATE-FACED WOOD PANELING PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A. Section Includes: 1. Plastic-laminate-faced wood paneling. 2. Wood furring, blocking, shims, and hanging strips for installing plastic-laminate-faced wood paneling that is not concealed within other construction. B. Related Requirements: 1. Section 06 10 00 "Rough Carpentry" for wood furring, blocking, shims, and hanging strips required for installing paneling that is concealed within other construction before paneling installation. 1.3 COORDINATION A. Coordinate sizes and locations of framing, blocking, furring, reinforcements, and other related units of Work specified in other Sections to ensure that paneling can be installed as indicated. 1.4 PRE-INSTALLATION MEETINGS A. Pre-installation Conference: Conduct conference at Project site. 1.5 ACTION SUBMITTALS A. Product Data: For each type of product. 1. Include data for fire-retardant treatment from chemical-treatment manufacturer and certification by treating plant that treated materials comply with requirements. B. Shop Drawings: For plastic-laminate-faced wood paneling. 1. Include plans, elevations, sections, and attachment details. 2. Show details full size. 3. Show locations and sizes of furring and blocking, including concealed blocking specified in other Sections. 4. Apply AWI Quality Certification Program label to Shop Drawings. THE KENT 06 42 19 - THE KENT Issue Date 05.09.18 PLASTIC LAMINATE FACED WOOD PANELS THE KENT C. Samples: For each exposed product and for each color and texture specified, in manufacturer's or fabricator's standard size. 1.6 INFORMATIONAL SUBMITTALS A. Qualification Data: For Installer and fabricator. B. Product Certificates: For each type of product. C. Quality Standard Compliance Certificates: AWI Quality Certification Program. D. Evaluation Reports: For fire-retardant-treated materials, from ICC-ES. 1.7 QUALITY ASSURANCE A. Fabricator Qualifications: Shop that employs skilled workers who custom-fabricate products similar to those required for this Project and whose products have a record of successful in- service performance. 1. Shop Certification: AWI's Quality Certification Program accredited participant. B. Installer Qualifications: AWI's Quality Certification Program accredited participant. C. Mockups: Build mockups, if requested in writing by Architect, to verify selections made under Sample submittals, to demonstrate aesthetic effects, and to set quality standards for materials and execution. 1. Build mockups of typical paneling as shown on Drawings. 2. Subject to compliance with requirements, approved mockups may become part of the completed Work if undisturbed at time of Substantial Completion. 1.8 DELIVERY, STORAGE, AND HANDLING A. Do not deliver paneling until painting and similar operations that might damage paneling have been completed in installation areas. Store paneling in installation areas or in areas where environmental conditions comply with requirements specified in "Field Conditions" Article. 1.9 FIELD CONDITIONS A. Environmental Limitations: Do not deliver or install paneling until building is enclosed, wet-work is complete, and HVAC system is operating and will maintain temperature between 60 and 90 deg F and relative humidity between 25 and 55 percent during the remainder of the construction period. B. Field Measurements: Where paneling is indicated to fit to other construction, verify dimensions of other construction by field measurements before fabrication and indicate measurements on Shop Drawings. Coordinate fabrication schedule with construction progress to avoid delaying the Work. THE KENT 06 42 19 - THE KENT Issue Date 05.09.18 PLASTIC LAMINATE FACED WOOD PANELS THE KENT 1. Locate concealed framing, blocking, and reinforcements that support paneling by field measurements before being enclosed/concealed by construction and indicate measurements on Shop Drawings. PART 2 - PRODUCTS 2.1 PANELING FABRICATORS A. Fabricators: Subject to compliance with requirements, provide products acceptable to Architect and otherwise conforming to these specifications. 2.2 PANELING, GENERAL A. Quality Standard: Unless otherwise indicated, comply with the "Architectural Woodwork Standards" for grades of plastic-laminate-faced wood paneling (decorative laminate surfacing) indicated for construction, finishes, installation, and other requirements. 1. Provide inspections including installation together with labels and certificates from AWI certification program indicating that woodwork complies with requirements of grades specified. 2.3 PLASTIC-LAMINATE-FACED WOOD PANELING A. Grade: Custom. B. Plastic Laminate: High-pressure decorative laminate complying with NEMA LD 3 and the following requirements: 1. Manufacturers: Subject to compliance with requirements, provide products by one of the following: a. Wilsonart. b. Formica. c. Pionite. d. Refer to Finish Legend on Drawings. 2. Faces: Grade HGS. 3. Backs: Grade VGF. 4. Exposed Edges: Same as faces. C. Colors, Patterns, and Finishes: Provide materials and products that result in colors and textures of exposed surfaces complying with the following requirements: 1. As selected by Architect from laminate manufacturer's full range in the following categories: a. Solid colors, matte finish. b. Refer to Finish Legend on Drawings. D. Panel Core: Fire-retardant particleboard or fire-retardant MDF. 1. Thickness: As indicated on Drawings. E. Exposed Panel Edges: Plastic-laminate matching faces. THE KENT 06 42 19 - THE KENT Issue Date 05.09.18 PLASTIC LAMINATE FACED WOOD PANELS THE KENT F. Adhesives for Bonding Plastic Laminate: Un-pigmented contact cement or resorcinol. 1. Adhesive for Bonding Edges: Hot-melt adhesive or adhesive specified above for faces. G. Fire-Retardant-Treated Paneling: Panels shall consist of fire-retardant plastic laminate and fire- retardant particleboard or fire-retardant, medium-density fiberboard (MDF). Panels shall have a flame-spread index of 75 or less and a smoke-developed index of 450 or less per ASTM E 84, and be listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction. H. Assemble panels by gluing and concealed fastening. 2.4 MATERIALS A. Materials, General: Provide materials that comply with requirements of referenced quality standard for each quality grade specified unless otherwise indicated. B. Wood Moisture Content: 5 to 10 percent. C. Composite Wood and Agrifiber Products: Provide materials that comply with requirements of referenced quality standard for each quality grade specified unless otherwise indicated. 2.5 FIRE-RETARDANT-TREATED MATERIALS A. Fire-Retardant-Treated Materials, General: Where fire-retardant-treated materials are indicated, use materials that are acceptable to authorities having jurisdiction and with fire-test-response characteristics specified as determined by testing identical products per test method indicated by a qualified testing agency. 1. Use treated materials that comply with requirements of referenced quality standard. Do not use materials that are warped, discolored, or otherwise defective. 2. Use fire-retardant-treatment formulations that do not bleed through or otherwise adversely affect finishes. Do not use colorants to distinguish treated materials from untreated materials. 3. Identify fire-retardant-treated materials with appropriate classification marking of qualified testing agency in the form of removable paper label or imprint on surfaces that will be concealed from view after installation. B. Fire-Retardant Particleboard: Made from softwood particles and fire-retardant chemicals mixed together at time of panel manufacture to achieve flame-spread index of 25 or less and smoke- developed index of 25 or less per ASTM E 84. 1. For panels 3/4 inch thick and less, comply with ANSI A208.1 for Grade M-2 except for the following minimum properties: modulus of rupture, 1600 psi; modulus of elasticity, 300,000 psi; internal bond, 80 psi; and screw-holding capacity on face and edge, 250 and 225 lbf, respectively. 2.6 INSTALLATION MATERIALS A. Furring, Blocking, Shims, and Hanging Strips: Fire-retardant-treated softwood lumber, kiln-dried to less than 15 percent moisture content. THE KENT 06 42 19 - THE KENT Issue Date 05.09.18 PLASTIC LAMINATE FACED WOOD PANELS THE KENT B. Anchors: Select material, type, size, and finish required for each substrate for secure anchorage. Provide metal expansion sleeves or expansion bolts for post-installed anchors. Use nonferrous-metal or hot-dip galvanized anchors and inserts at inside face of exterior walls. C. Installation Adhesive: Product recommended by panel fabricator for each substrate for secure anchorage. 1. Adhesives shall have a VOC content of 70 g/L or less. 2.7 FABRICATION A. Complete fabrication, including assembly, to maximum extent possible, before shipment to Project site. Disassemble components only as necessary for shipment and installation. Where necessary for fitting at site, provide ample allowance for scribing, trimming, and fitting. 1. Notify Architect seven days in advance of the dates and times paneling fabrication will be complete. B. Shop cut openings, to maximum extent possible, to receive hardware, appliances, plumbing fixtures, electrical work, and similar items. Locate openings accurately and use templates or roughing-in diagrams to produce accurately sized and shaped openings. Sand edges of cutouts to remove splinters and burrs. PART 3 - EXECUTION 3.1 PREPARATION A. Before installation, condition paneling to humidity conditions in installation areas. B. Before installing paneling, examine shop-fabricated work for completion and complete work as required, including removal of packing and back-priming. 3.2 INSTALLATION A. Grade: Install paneling to comply with quality standard grade of paneling to be installed. B. Install paneling level, plumb, true in line, and without distortion. Shim as required with concealed shims. Install level and plumb to a tolerance of 1/8 inch in 96 inches. Install with no more than 1/16 inch in 96-inch vertical cup or bow and 1/8 inch in 96-inch horizontal variation from a true plane. C. Anchor paneling to supporting substrate with concealed panel-hanger clips. Do not use face fastening unless otherwise indicated. 3.3 ADJUSTING AND CLEANING A. Repair damaged and defective paneling, where possible, to eliminate defects. Where not possible to repair, replace paneling. Adjust for uniform appearance. THE KENT 06 42 19 - THE KENT Issue Date 05.09.18 PLASTIC LAMINATE FACED WOOD PANELS THE KENT B. Clean paneling on exposed surfaces. Touch up shop-applied finishes to restore damaged or soiled areas. END OF SECTION 06 42 19