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HomeMy WebLinkAbout09 30 00 TilingTHE KENT 09 30 00 - THE KENT Issue Date 05.09.18 TILING THE KENT SECTION 09 30 00 - TILING PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A. Section Includes: 1. Porcelain tile. 2. Glazed wall tile. 3. Tile backing panels. 4. Waterproof membrane for thinset applications. 5. Crack isolation membrane. 6. Metal edge strips. 7. Accessories. B. Related Requirements: 1. Section 07 92 00 "Joint Sealants" for sealing of expansion, contraction, control, and isolation joints in tile surfaces. 2. Section 09 29 00 "Gypsum Board" for cementitious backer units. 1.3 DEFINITIONS A. General: Definitions in the ANSI A108 series of tile installation standards and in ANSI A137.1 apply to Work of this Section unless otherwise specified. B. Module Size: Actual tile size plus joint width indicated. C. Face Size: Actual tile size, excluding spacer lugs. 1.4 PRE-INSTALLATION MEETINGS A. Pre-installation Conference: Conduct conference at Project site. 1. Review requirements in ANSI A108.01 for substrates and for preparation by other trades. 1.5 ACTION SUBMITTALS A. Product Data: For each type of product indicated. THE KENT 09 30 00 - THE KENT Issue Date 05.09.18 TILING THE KENT B. Shop Drawings: Show locations of each type of tile and tile pattern. Show widths, details, and locations of expansion, contraction, control, and isolation joints in tile substrates and finished tile surfaces. C. Samples for Initial Selection: For tile, grout, and accessories involving color selection. D. Samples for Verification: 1. Full-size units of each type and composition of tile and for each color and finish required. 2. Full-size units of each type of trim and accessory for each color and finish required. 3. Metal edge strips in 6-inch lengths. 1.6 INFORMATIONAL SUBMITTALS A. Qualification Data: For Installer. B. Master Grade Certificates: For each shipment, type, and composition of tile, signed by tile manufacturer and Installer. C. Product Certificates: For each type of product. D. Product Test Reports: For tile-setting and -grouting products and certified porcelain tile. 1.7 MAINTENANCE MATERIAL SUBMITTALS A. Furnish extra materials that match and are from same production runs as products installed and that are packaged with protective covering for storage and identified with labels describing contents. 1. Tile and Trim Units: Furnish quantity of full-size units equal to 3 percent of amount installed for each type, composition, color, pattern, and size indicated. 2. Grout: Furnish quantity of grout equal to 3 percent of amount installed for each type, composition, and color indicated. 1.8 QUALITY ASSURANCE A. Source Limitations for Tile: Obtain tile of each type and color or finish from one source or producer. 1. Obtain tile of each type and color or finish from same production run and of consistent quality in appearance and physical properties for each contiguous area. B. Source Limitations for Setting and Grouting Materials: Obtain ingredients of a uniform quality for each mortar, adhesive, and grout component from one manufacturer and each aggregate from one source or producer. C. Source Limitations for Other Products: Obtain each of the following products specified in this Section from a single manufacturer for each product: 1. Waterproof membrane. 2. Crack isolation membrane. 3. Joint sealants. 4. Cementitious backer units. 5. Metal edge strips. THE KENT 09 30 00 - THE KENT Issue Date 05.09.18 TILING THE KENT D. Mockups: Build mockups, if required in writing by Architect, to verify selections made under sample submittals and to demonstrate aesthetic effects and set quality standards for materials and execution. 1. Build mockup of each type of floor tile installation. 2. Build mockup of each type of wall tile installation. 3. Approved mockups may become part of the completed Work if undisturbed at time of Substantial Completion. E. Installer Qualifications: 1. Refer to Specification Section 01 40 00 “Quality Requirements.” F. Mockups: Build mockups, if requested in writing by Architect, to verify selections made under Sample submittals and to demonstrate aesthetic effects and set quality standards for materials and execution. 1. Build mockup of each type of floor tile installation. 2. Build mockup of each type of wall tile installation. 3. Subject to compliance with requirements, approved mockups may become part of the completed Work if undisturbed at time of Substantial Completion. G. Pre-installation Conference: Conduct conference at Project site. 1. Review requirements in ANSI A108.01 for substrates and for preparation by other trades. 1.9 DELIVERY, STORAGE, AND HANDLING A. Deliver and store packaged materials in original containers with seals unbroken and labels intact until time of use. Comply with requirements in ANSI A137.1 for labeling tile packages. B. Store tile and cementitious materials on elevated platforms, under cover, and in a dry location. C. Store aggregates where grading and other required characteristics can be maintained and contamination can be avoided. D. Store liquid materials in unopened containers and protected from freezing. E. Handle tile that has temporary protective coating on exposed surfaces to prevent coated surfaces from contacting backs or edges of other units. If coating does contact bonding surfaces of tile, remove coating from bonding surfaces before setting tile. 1.10 FIELD CONDITIONS A. Environmental Limitations: Do not install tile until construction in spaces is complete and ambient temperature and humidity conditions are maintained at the levels indicated in referenced standards and manufacturer's written instructions. THE KENT 09 30 00 - THE KENT Issue Date 05.09.18 TILING THE KENT PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Source Limitations for Tile: Obtain tile of each type and color or finish from single source or producer. 1. Obtain tile of each type and color or finish from same production run and of consistent quality in appearance and physical properties for each contiguous area. B. Source Limitations for Setting and Grouting Materials: Obtain ingredients of a uniform quality for each mortar, adhesive, and grout component from single manufacturer and each aggregate from single source or producer. 1. Obtain setting and grouting materials, except for unmodified Portland cement and aggregate, from single manufacturer. C. Source Limitations for Other Products: Obtain each of the following products specified in this Section from a single manufacturer: 1. Waterproof membrane. 2. Crack isolation membrane. 3. Cementitious backer units. 4. Metal edge strips. 2.2 PRODUCTS, GENERAL A. ANSI Ceramic Tile Standard: Provide tile that complies with ANSI A137.1 for types, compositions, and other characteristics indicated. 1. Provide tile complying with Standard grade requirements unless otherwise indicated. B. ANSI Standards for Tile Installation Materials: Provide materials complying with ANSI A108.02, ANSI standards referenced in other Part 2 articles, ANSI standards referenced by TCNA installation methods specified in tile installation schedules, and other requirements specified. C. Factory Blending: For tile exhibiting color variations within ranges, blend tile in factory and package so tile units taken from one package show same range in colors as those taken from other packages and match approved Samples. D. Mounting: For factory-mounted tile, provide back- or edge-mounted tile assemblies as standard with manufacturer unless otherwise indicated. E. Factory-Applied Temporary Protective Coating: Where indicated under tile type, protect exposed surfaces of tile against adherence of mortar and grout by pre-coating with continuous film of petroleum paraffin wax, applied hot. Do not coat unexposed tile surfaces. 2.3 TILE PRODUCTS A. Tile Type: Porcelain floor tile. 1. Size: 6 by 36 inches. 2. Refer to Finish Legend on Drawings for addition information. B. Tile Type: Porcelain floor tile. THE KENT 09 30 00 - THE KENT Issue Date 05.09.18 TILING THE KENT 1. Size: 12 by 12 inches. 2. Refer to Finish Legend on Drawings for addition information. C. Tile Type: Porcelain floor tile. 1. Size: 12 by 36 inches. 2. Refer to Finish Legend on Drawings for addition information. D. Tile Type: Porcelain floor tile. 1. Size: 12 by 12 inches. 2. Refer to Finish Legend on Drawings for addition information. E. Tile Type: Glazed ceramic wall tile. 1. Size: 4 by 16 inches. 2. Trim Shapes: Coved base. 3. Refer to Finish Legend on Drawings for additional information. F. Tile Type: Porcelain wall tile. 1. Size: 12 by 24 inches. 2. Refer to Finish Legend on Drawings for additional information. G. Accessories: Provide vitreous china accessories of type and size indicated, suitable for installing by same method as used for adjoining wall tile. 1. One soap holder with grab handle for each shower and tub indicated. 2. One paper holder at each water closet. 3. Color and Finish: Match adjoining glazed wall tile. Refer to Finish Legend. 2.4 SLIP-RESISTANT METAL TREAD TRIM A. Stainless steel edge trim with slip resistant horizontal wear surface designed to protect tile stair edges. 1. Product: Schulter TREP-GS. 2.5 SHOWER SURROUND METAL TRIM A. Stainless steel finishing and edge protection trim. 1. Product: Schulter – JOLLY. 2.6 THRESHOLDS A. Refer to Specification Section 09 62 19 “High Pressure Decorative Laminate Flooring.” 2.7 TILE BACKING PANELS A. Cementitious Backer Units: ANSI A118.9 or ASTM C 1325, Type A, in maximum lengths available to minimize end-to-end butt joints. 1. Refer to Specification Section 09 29 00 “Gypsum Board.” THE KENT 09 30 00 - THE KENT Issue Date 05.09.18 TILING THE KENT 2.8 WATERPROOF MEMBRANE A. General: Manufacturer's standard product, selected from the following that complies with ANSI A118.10 and is recommended by the manufacturer for the application indicated. Include reinforcement and accessories recommended by manufacturer. B. Fabric-Reinforced, Fluid-Applied Membrane: System consisting of liquid-latex rubber or elastomeric polymer and continuous fabric reinforcement. 1. Products: Laticrete International, Inc.; Hydro Ban, 2.9 CRACK ISOLATION MEMBRANE A. General: Manufacturer's standard product, selected from the following that complies with ANSI A118.12 for standard performance and is recommended by the manufacturer for the application indicated. Include reinforcement and accessories recommended by manufacturer. B. Fabric-Reinforced, Fluid-Applied Membrane: System consisting of liquid-latex rubber or elastomeric polymer and fabric reinforcement. 1. Products: LATICRETE International Inc.; Laticrete 9235 Waterproof Membrane 2.10 SETTING MATERIALS A. Organic Adhesive: ANSI A136.1, Type I. 1. Manufacturers: Subject to compliance with requirements, provide products by the following: a. Laticrete International Inc. b. GAF. 2. Adhesives shall have a VOC content of 65 g/L or less. 3. Adhesive shall comply with the testing and product requirements of the California Department of Public Health's "Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources Using Environmental Chambers." 2.11 GROUT MATERIALS A. Standard Cement Grout: ANSI A118.6. 1. Manufacturers: Subject to compliance with requirements, provide products by the following: a. TEC; H. B. Fuller Construction Products Inc.; AccuColor Premium Unsanded Grout. 2. Grout boost additive: stain blocker 2.12 MISCELLANEOUS MATERIALS A. Trowelable Underlayments and Patching Compounds: Latex-modified, portland cement-based formulation provided or approved by manufacturer of tile-setting materials for installations indicated. B. Metal Edge Strips: Angle or L-shaped, height to match tile and setting-bed thickness, metallic or combination of metal and PVC or neoprene base, designed specifically for flooring applications. THE KENT 09 30 00 - THE KENT Issue Date 05.09.18 TILING THE KENT 1. Manufacturers: Subject to compliance with requirements, provide products comparable to those provided by the following: a. Blanke Corporation; 3631 Clearview Parkway, Atl, GA, 30340; tel.: 770.936.9211. C. Tile Cleaner: A neutral cleaner capable of removing soil and residue without harming tile and grout surfaces, specifically approved for materials and installations indicated by tile and grout manufacturers. 2.13 MIXING MORTARS AND GROUT A. Mix mortars and grouts to comply with referenced standards and mortar and grout manufacturers' written instructions. B. Add materials, water, and additives in accurate proportions. C. Obtain and use type of mixing equipment, mixer speeds, mixing containers, mixing time, and other procedures to produce mortars and grouts of uniform quality with optimum performance characteristics for installations indicated. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine substrates, areas, and conditions where tile will be installed, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of the Work. 1. Verify that substrates for setting tile are firm; dry; clean; free of coatings that are incompatible with tile-setting materials, including curing compounds and other substances that contain soap, wax, oil, or silicone; and comply with flatness tolerances required by ANSI A108.01 for installations indicated. 2. Verify that concrete substrates for tile floors installed with adhesives comply with surface finish requirements in ANSI A108.01 for installations indicated. a. Verify that surfaces that received a steel trowel finish have been mechanically scarified. b. Verify that protrusions, bumps, and ridges have been removed by sanding or grinding. 3. Verify that installation of grounds, anchors, recessed frames, electrical and mechanical units of work, and similar items located in or behind tile has been completed. 4. Verify that joints and cracks in tile substrates are coordinated with tile joint locations; if not coordinated, adjust joint locations in consultation with Architect. B. Proceed with installation only after unsatisfactory conditions have been corrected. 3.2 PREPARATION A. Fill cracks, holes, and depressions in concrete substrates for tile floors installed with adhesives with trowelable leveling and patching compound specifically recommended by tile-setting material manufacturer. THE KENT 09 30 00 - THE KENT Issue Date 05.09.18 TILING THE KENT B. Where indicated, prepare substrates to receive waterproofing by applying a reinforced mortar bed that complies with ANSI A108.1A and is sloped 1/4 inch per foot toward drains. C. Blending: For tile exhibiting color variations, verify that tile has been factory blended and packaged so tile units taken from one package show same range of colors as those taken from other packages and match approved Samples. If not factory blended, either return to manufacturer or blend tiles at Project site before installing. D. Field-Applied Temporary Protective Coating: If indicated under tile type or needed to prevent grout from staining or adhering to exposed tile surfaces, pre-coat them with continuous film of temporary protective coating, taking care not to coat unexposed tile surfaces. 3.3 TILE INSTALLATION A. Comply with TCNA's "Handbook for Ceramic, Glass, and Stone Tile Installation" for TCNA installation methods specified in tile installation schedules. Comply with parts of the ANSI A108 series "Specifications for Installation of Ceramic Tile" that are referenced in TCNA installation methods, specified in tile installation schedules, and apply to types of setting and grouting materials used. 1. For the following installations, follow procedures in the ANSI A108 series of tile installation standards for providing 95 percent mortar coverage: a. Tile floors in wet areas. b. Tile floors consisting of tiles 8 by 8 inches or larger. B. Extend tile work into recesses and under or behind equipment and fixtures to form complete covering without interruptions unless otherwise indicated. Terminate work neatly at obstructions, edges, and corners without disrupting pattern or joint alignments. C. Accurately form intersections and returns. Perform cutting and drilling of tile without marring visible surfaces. Carefully grind cut edges of tile abutting trim, finish, or built-in items for straight aligned joints. Fit tile closely to electrical outlets, piping, fixtures, and other penetrations so plates, collars, or covers overlap tile. D. Provide manufacturer's standard trim shapes where necessary to eliminate exposed tile edges. E. Where accent tile differs in thickness from field tile, vary setting-bed thickness so that tiles are flush. F. Jointing Pattern: Lay tile in grid pattern unless otherwise indicated. Lay out tile work and center tile fields in both directions in each space or on each wall area. Lay out tile work to minimize the use of pieces that are less than half of a tile. Provide uniform joint widths unless otherwise indicated. 1. For tile mounted in sheets, make joints between tile sheets same width as joints within tile sheets so joints between sheets are not apparent in finished work. 2. Where adjoining tiles on floor, base, walls, or trim are specified or indicated to be same size, align joints. 3. Where tiles are specified or indicated to be whole integer multiples of adjoining tiles on floor, base, walls, or trim, align joints unless otherwise indicated. G. Joint Widths: Unless otherwise indicated, install tile with the following joint widths: 1. Glazed Wall Tile: 1/16 inch. 2. Decorative Thin Wall Tile: 1/16 inch. THE KENT 09 30 00 - THE KENT Issue Date 05.09.18 TILING THE KENT 3. Porcelain Tile: 1/16 inch. H. Lay out tile wainscots to dimensions indicated or to next full tile beyond dimensions indicated. I. Expansion Joints: Provide expansion joints and other sealant-filled joints, including control, contraction, and isolation joints, where indicated. Form joints during installation of setting materials, mortar beds, and tile. Do not saw-cut joints after installing tiles. 1. Where joints occur in concrete substrates, locate joints in tile surfaces directly above them. 2. Prepare joints and apply sealants to comply with requirements in Division 07 Section "Joint Sealants." J. Metal Edge Strips: Install at locations indicated. K. Grout Sealer: Apply grout sealer to cementitious grout joints in tile floors according to grout- sealer manufacturer's written instructions. As soon as grout sealer has penetrated grout joints, remove excess sealer and sealer from tile faces by wiping with soft cloth. 3.4 TILE BACKING PANEL INSTALLATION A. Install panels and treat joints according to ANSI A108.11 and manufacturer's written instructions for type of application indicated. Use modified dry-set mortar for bonding material unless otherwise directed in manufacturer's written instructions. 1. See also Specification Section 09 29 00 “Gypsum Board.” 3.5 WATERPROOFING INSTALLATION A. Install waterproofing to comply with ANSI A108.13 and manufacturer's written instructions to produce waterproof membrane of uniform thickness that is bonded securely to substrate. B. Do not install tile or setting materials over waterproofing until waterproofing has cured and been tested to determine that it is watertight. 3.6 CRACK ISOLATION MEMBRANE INSTALLATION A. Install crack isolation membrane to comply with ANSI A108.17 and manufacturer's written instructions to produce membrane of uniform thickness that is bonded securely to substrate. B. Do not install tile or setting materials over crack isolation membrane until membrane has cured. 3.7 ADJUSTING AND CLEANING A. Remove and replace tile that is damaged or that does not match adjoining tile. Provide new matching units, installed as specified and in a manner to eliminate evidence of replacement. B. Cleaning: On completion of placement and grouting, clean all ceramic tile surfaces so they are free of foreign matter. 1. Remove grout residue from tile as soon as possible. THE KENT 09 30 00 - THE KENT Issue Date 05.09.18 TILING THE KENT 2. Clean grout smears and haze from tile according to tile and grout manufacturer's written instructions but no sooner than 10 days after installation. Use only cleaners recommended by tile and grout manufacturers and only after determining that cleaners are safe to use by testing on samples of tile and other surfaces to be cleaned. Protect metal surfaces and plumbing fixtures from effects of cleaning. Flush surfaces with clean water before and after cleaning. 3.8 PROTECTION A. Protect installed tile work with kraft paper or other heavy covering during construction period to prevent staining, damage, and wear. If recommended by tile manufacturer, apply coat of neutral protective cleaner to completed tile walls and floors. B. Prohibit foot and wheel traffic from tiled floors for at least seven days after grouting is completed. C. Before final inspection, remove protective coverings and rinse neutral protective cleaner from tile surfaces. END OF SECTION 09 30 00