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Home My WebLink AboutFurnance Install Instructions William Gordon Group 12821 East New Market Street Suite 310 Carmel, IN 46032 317-582-0900 phone 317-582-0902 fax FAX COVER DATE: /0/3I OZ FAX # 5 / - e l &9 ATTENTION: g/ /7/6/-7~ FROM flrinn #PAGES INCLUDING COVER RENIARKS: I94?A).4( /.usuri3- /NS'mL)c77 7l/c /A1/ ,'EE,4iD L 97 737 V/LL4-6 fiF h/ S7- CL4-y / /T zooz - 0797 Td Wd6S:60 MOE T2 ';°0 : 'ON Xlzid : WOdd Single-Stage induced-Combustion J-WaM MtAnagise Ftirpaga Cancels:II 310A-45-1/IM-PG8J-01 II 510A- Installation Start-up, OperatSnd 11 - Servuce and Maintenance Instructions Series 100/A NOTE: Read the enure instruction manual before starting the EFFicigNCY installation. RA'alu CEPMFIED casio.si 0 * TABLE OF CONTENTS ama SAFETY CONSIDERATIONS — 1 a cor. j,,- t 00e4 e INTRODUCTION 2 • cY CODES AND STANDARDS 3 CERTFIED Safety 3 1j !) General installation. _3 6)((1,,Combustion and and Ventilation Air 3 Duct Systems 1 90011051' Acoustical Linint't and Fibrous Glass Duct.................---....3 REGISTERED QUALITY SYSTEM Gas Piping and Gas Pipe Pressure Testing .3 Electrical Connections 3 ELECTROSTATIC DISCHARGE(ESD)PRECAUTIONS PROCEDURE 3 • LOCATION .S J-Box Cover Installation 15 General .5 ' 24-V Wiring 16 Location Relative to Cooling Equipment 5 Acces.sorics 16 AIR FOR COMBUSTION AND VENTILATION 5 Venting 16 Unconfined Space 6 General Venting Requirements 18 Confined Space 7 Masonry Chimney Requirements 18 INSTALLATION .. ..— ......_....8 Appliance Application Requirements 19 Upflow Installation 8 Additional Venting Requiremenm 11 Bottom Return Air Inlet 8 Sidewall Venting 21 Side Return Air Inlet 8 START-UP, ADJUSTMENT,AND SAFETY CHECK 21 Leveling Legs(11 Desired) 8 General 21 UNI1111114 111.1111111.111Ult iiiiiiiiiiiiiiiiintumummunn ., limi Tp — Horizontal Installation 10 Adjustment-4.: 23 Suspended Unit Support 10 Check Safety Controls 27 Pailallill Ulla 3111.11JUIL itinuniiinuniummull elluelinumunnuininni I lit Roll-Out Protection 10 SERVICE AND MAINTENANCE PROCEDURES 28 Filter Arrangement II Introduction 28 Air Ducts 11 General.—— 28 General Requirements 11 Electrical Controls and Wiring 28 Ductwork Acoustical Treatment 17 Care and Maintenance 30 Supply Air Connections 13 Cleaning and/or Replacing Air Filter 10 Return Air Connections 13 Blower Motor and Wheel 30 Gas Piping 13 Cleaning Heat Exchanger 31 Electrical Connections 15 Sequence of Operation 33 - 1 lb-v Wiring 15 Wirina Diagrams 35 1-Box Relocation 16 Troubleshooting 35 Electrical Connection to 1-Box 16 For Power Cord Installation 16 SAFETY CONSIDERATIONS For BX Cable Installation 16 Only trained and qualified personnel should install,repair.or service heating equipment. Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. , taionr" Eel 141:165:SO ECIOE 12 '1.00 : 'ON XHA : Nod AiNFLOW K w+r cv« ---.\ r1DN uw log ---y—nrs- . LO ATICN -JI �.ryc' exif LET 'Mr me ACCE530n --_— 6-7n6• Lnc- rV'tN .4� T NINE DONT 1 1 rlrtdApSTAT 3-I5/4' ® w1AE •,T ✓)nb• L.M.r,�,EN1RT .:. ALTQW,TE .._... _.. u c*a rn. yy V y 24 7B LKSTICN(TWI 1,06 INLET vEM OUTLET VICE INL7 5 PLACES(rr) MFT/lf Mr DIA NCCE550,r ir:I rry•DIA.ACCES901rrN. 4 -.,4 �,..�,— J r� , C _ 7.� a,4 Ace rrom;NISI —�•�c° L- zrins• ---1 r A02098 NOTES: 1.Two additional 7r8-in diameter holes are boated In the top plate. 2.Minimum return-air openings at furnace.based on metal duct.If flex duct is used,see flex dud manufacturer's recommendations for equivalent r5ameters. a,For 800 CFM-16-in.round or 141/2 x 12-in.rectangle. b.For 1200 CFM•20-In,round or 14 1/2 x 19 1/2•in,rectangle. o.For 1500 CFM'22♦n,round or 14 1/2 x 23 1/4-in-rectangle. d.For airflow requirements above 1800 CFM,see Air Delivery table in Product Data literature for specific use 04 single side inlets-The use of both side inlets.a combination of 1 side and the bottom,or the bottom only will ensure adequate return air openings for airflow requirements above 1800 CFM. Fig. 1—Dimensional Drawing Observe precautions in the literature, on tags, and on labels 6. Always install furnace to operate within the fumace's intended auached to or shipped with the unit and other safely precautions temperature-rise range with a duct system which has an that may apply. external static pressure within the allowable range, as speci- These instructions cover minimum requirements and conform to fled in the"Start-Up,Adjustments,and Safety Check"scction- existing national standards and safety codes. In some instances, See furnace rating plate. these instructions exceed certain local codes and ordinances, 7, When a furnace is installed so that supply ducts carry air especially those that may not have kept up with changing residcn- circulated by the furnace to areas outside the space containing tial construction practices. We require these instructions as a the furnace, the return air shall also be handled by duct(s) minimum for a sate installation. sealed to the furnace caging and terminating outside the space Wear safety glasses and work gloves- Have fire extinguisher containing the furnace.Sec`Air Ducts"section- available during stars-up and adjustment procedures and service it. A gas-fired furnace for installation in a residential garage must calls. be installed as specified in the warning box in the"Location" This is the safety alert symbol When you see this symbol on the section. furnace and in instructions or manuals,be alert to the potential for 9. The furnace is not to be used for temporary heating of personal injury, buildings or structures under construction. Understand the signal words DANGER.WARNING,CAUTION, INTRODUCTION and NOTE These words are used with the safety-alert symbol. This 4—way multipoise Category i furnace is CSA (A.G.A. and DANGER identifies the most serious hazards which will result in C.G.A.) design-certified for natural and propane gas and for severe personal injury or death. WARNING signifies a hazard installation in alcoves, attics, basements. closets, utility morns, which could result in personal injury or death.CAUTION is used eriwtspaces,and garages.The furnace is factory-shipped fr,r me to identify unsafe practices which would result in minor personal with natural gas. A CSA(A.G.A.and C.G.A.) listed gas conver- injury or product and property damage.NOTE is used to highlight lion kit is required to convert furnace for use with propane gas. suggestions which will result in enhanced installation.reliability. This furnace is trot approved for installation in mobile homes, or operation. recreational vehicles,or outdoors. I. Use only with type of gas approved for this furnace,Refer to These furnaces shall not be installed directly on carpeting,tile,or the furnace rating plate. any other combustible material other than wood flooring. For 2. Install this furnace only in a location and position us specified downfiow installations, a factory accessory floor base must be - in the"Location"section of these instructions. used when installed on combustible materials and wood flooring. This special base is not required when this furnace is installed o 3, provide adequate combustion and ventilation air to the furnace on the manufacturer's coil assembly,or when the manufacturer's coil space as specified in "Air for Combustion and Ventilation' box is used. See Fig. 2 for clearance to combustible material section. information. 4. Combustion products must be discharged outdoors. Connect this furnace to an approved vent system only.as specified in the"Venting" section of these instructions. 5. Never test for gas leaks with an open flame. Use a commer- cially available soap solution made specifically for the detec- tion of Icdks to check till connections,as specified in the"Gas Piping"section, 2 £d 14d00:0T 200E T2 '1.00 : 'ON Xidd : WOzld