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HomeMy WebLinkAboutC800 Details-C8010 co U D C - a> - m U a_ 0- co co CV co o�C-4 N Co 'IT �rnrn o =o o _ N (0 o U U CO co E - z� 0 0 LL2a: TYPICAL SANITARY SEWER, SPECIFICATIONS TO BE USED FOR PRIVATE SEWER DEVELOPMENT WITHIN CLAY TOWNSHIP REGIONAL WASTE DISTRICT REVISED 311f2007 1. Standard specifications of Clay Township Regional Waste District (the District) s Department of Transportation (INDOT) shall apply for all work and materials. Sanit: seww,cr pipe shall be installed in accordance with Section 715 of tile current INDOT stand< specifications handbook, 2. Sanitary sewer gravity pipe, unless pr'cssure rated pipe required per IAC or directional dril pipe, shall be Polyvinyl Chloride (PVC) in accordance with ASTM D3034-89 wit] minimum wall thickness designation of SDR 35 and installed per ASTM D2321 specification. PVC pipe used shall be grooved bell, spigot end, and gasketed. The pipe st- be made of PVC plastic having a cell classification of 12454B. 3. PVC sanitary sewer gravity fittings shall also conform to the requirements of the AST(• D3034-89 specification. All fittings shall be molded in one piece with standard pipe bells, gasketed elastomeric joints; and spigot ends. Single piece molded PVC with standard pipe bells, gaskets, and spigot ends for back-to-back tee wyes are acceptable. Wall thickness ofall fittings shall have a minimum designation of SDR 26. Gaskets for elastomeric joints shall be molded with a minimum cross -sectional area of 0.20 square inches and conform to ASTM I=477 specification. 4. All sanitary manholes steal I be precast concrete manholes in accordance with ASTM C4 and Section 720 of the current INDOT standard specifications handbook. 0-rims sl- conform to C443. Double row of Kent Seal or equivalent shall also be applied to all joi and between riser rings and castings. Manhole step spacing shall be no more than 16-inch Manholes shall be air tested for leakage in accordance with ASTM C1244-02, Standard T Method for Concrete Sewer Manholes by the Negative Air Pressure (Vacuum) Test. A. Installation and operation of vacuum equipment and indicating devices must be accordance with manufacturers' recommendations and performance specificati( which have been provided by the manufacturer and accepted by the District Engine The vacuum equipment musl be capable oftastingthc entire manhole, ineiucling . casting and riser rings. B. With the vacuum tester set in place: I , Connect the vacuum pump to the outlet port with the valve open. 2. Draww, a vacuum of tern (10) inches of Hg. (5 psi:) and close the valve. C. Accepted standards for leakage will be established from the elapsed time fo negative pressure change from ten (10) inches to nine (9) inches of Mercury. I IT€axinlunl allowable leakage rate for a four (4) foot diameter manhole Must be accordance with the following: Minimum Elapsed Time for a: Manhole Depth Pressure Change of I ]rich Hg 10 feet or less 60 seconds >10 feet but <15 feet 75 seconds >15 feet but <25 feet 90 seconds Vol, manholes five (5) feet in diameter, add an additional fifteen (15) seconds and fo manholes six (6) feet in diameter, add an additional thirty (30) seconds to the tiro( requirements for four (4) foot diameter manholes. For all manholes deeper than twenty-five (25) feet, the Engineer will determine the applicable minimum elapse( time. D. If the manhole fails the test, necessary repairs must be made. The vacuum test anc repairs must be repeated until the manhole passes the test. E. Ifmanholejoint sealants are pulled out during the vactIL1111 test, the manhole must b( disassembled and the joint sealants replaced. F. Manholes will be subject to visual inspection Nvith all visual leaks being repaired. 5, BLItyI rubber coating with plastic wrap shall be applied around each manhole joint from 3. inches above to 3-inches below each joint. The appropriate pruner shall be applied prior tc applying the rubber coating. Inside joints to be tilled with prec-oat plug material. Entir( exterior surface of sanitary sewer manholes shall be sprayed with a bituminous coating am all exterior gap exposure of riser rings shall be back plastered or grOLIted with no11s11rinl, grout. 6. The manhole chimneys, including all riser rings shall be sealed using flex rib interna clrininey seal manufactured by Cretex, NPC, or a District approved equal. The flex rR internal chimney seal shall extend from a minimum of 3-inches Below the top of the coif Section to 3-Inches over the manhole casting f1'arric or per manUfaCtUrCrS installatior procedures if directed otherwise. Internal Chimney Seal shall be installed after manhole vaCULun testing and prior to final acceptance. Water test may he done, per manufacturer oI Districts recommendation, to provide assurance that internal chimney seal is water tight. 7. The casting elevations are set by plan, however, the castings are to be adjusted in the field by the District's representative should a discrepancy occur between plan grade and cxistia grade. New manhole ring(s) and cover shall be installed to establish grade. Maxirnun- heieht of adiustine rinas shall be 12-inch on existine structure adjustment and 10-inc]- 8. Backfill around all installed or proposed manhole structures, sidewalks, bike paths and/or at I paved areas shall be made with granular material (b-borrow)or No. 8 stone; up to 19-inches below crosssection thickness (which shall include "No. 53'' stone depth). If more stringent backfill requirements are set out per city, towvn County, or District specifications those standards shall be followed. Trench opening within 5-feet of the back of the curb of paved roadways, shall be baekfilled with granular material or No. 8 stone in accordance with Section 211 ofthe current INDOT standard specifications handbook. 9. The Contractor shall be responsible for verifying that all state highways, city, and county permits have been obtained by the developeI' prior to start of construction. 10. Initial asbuilts shall be presented to the inspecting engineer prior to final submittal to the District for review, otherwise Contractor sliall be required to furnish the developer' s Engineer with a set of prints showing actual sewer locations and inverts Including lateral location, depth, and length. SLICK asbujlt prints must be received by the Engineer before the final contract payment can be authorized. Asbuilts shall be submitted per the Districts current standard which can be found at wwvw.ctrwd.org. 11. 'file sanitary sewer laterals and stubs termination shall be indicated on the surface with a detectable metal post set immediately above the said termination point if lull connection is not immediately made. 12. All sanitary sewer lines upon completion will be required to pass a lose pressure air test. Said test shall be conducted according to ASTM F1417-92, and shall be witnessed by a District employee or the Districts representative. The testing shall be ill accordance with Table I as follows with 0.5 psi being added for each foot of water above the sewer line being tested. Sewer lines shall be subject to visual leak inspection at downstream manholes with all visual leaks being repaired and subject to televising requests by the District. 13. Prior to final deflection test (mandrel test) all mainlines shall be cleaned and tree of any debris. Deflection tests shall be performed on all flexible` pipe after the final backfill has been in place at least 30 days. No pipe shall exceed a vertical deflection of 5% deflection test results. (*The following are considered non -flexible pipes: concrete pipe, ductile iron pipe, and cast iron pipe). The deflection test shall be performed with a nine -point mandrel. Proving rings shall be available at time of test otherwise no testing will be allowed. All mandrel testing shall be witnessed by a District employee or the Districts representative. 14. The ends of all laterals are to be plugged water tight with a gasketed cap capable of withstanding a low pressure air test without leakage. Laterals shall be subject to visual leak inspection at downstream manholes with all visual leaks being repaired 15. Bedding for flexible pile and rigid pipe shall be No. 8 crushed stone from 6-inches below to 12-inches above- the pipe. Manholes shall be placed on no less than 6-inc-ITes of No. 8 crushed stone bedding. 16, Water line, utility, and legal drain crossings and separations shall be in accordance with the more stringent of the two: 327 IAC 3-6-9 or the Districts standard drawings. 17. The trench shall be opened sufficiently ahead of pipe laying to reveal obstruction, and shall be properly protected and/or barricaded when left unattended. 18. No water shall be permitted to [low into the sanitary sewer system during construction. Contractor shall utilize- a pump to keep the water level below the pipe. Primp discharge shall be directed to a storm outlet in accordanee with state and federal laws and regulations (327 IAC 3-6-20). Any pipe- entering existing sewers shall be plugged with screw type mechanical, braced plug until such tune as all tests on the sewers and all punch list items are colllplete. 19. All sewver laterals installed shall be bedded the same as the main line sewver, 20. Forty-eight (48) hours notice shall be given to the District prior to the start of sewer construction. Also, 48 hours notice shall be given prior to doing any testing on the sewer. 21. Manhole castings shall be stamped SANITARY SEWER. (Neenah Casting R.-1772 or - East Jordan 1022ZIGS) and be self-sealing type. The casting flange shall he 34 inches and the clear opening shall he mini 20- 13116 inches. Watertight castings shall be bolt - down East Jordan 1022Z I PT and also stamped SANITARY SEWER. 22, The minimum slope of the sewer shall be: Size of Pipe Minimum Constructed Slope 8-inch 0,40% 10-inch 0.29% 12-inch 0,22% 15-Inch 0.15% 18-inch 0,12% 23. The Contractor shall provide ❑leaSUrements of the slope of the sewer for each manhole section as construction progresses. Such measurements shall be certified by a Registered Land Surveyor or Engineer and be avai lable on --site for observation by the District's Inspector. No more than three manhole sections can be constructed in advance of such measurements. 24. In the event the Contractor sloes not Meet the nlininlulTI slopes, the sewer section and any other affected sewer'sections shall be reconstructed to meet such nTinilmlill slopes. 25. Laterals are to be installed with a minimum 14 gauge tracer wire from the wye to the terminus. Upon lateral completion the contractor for the building or horrie will extend the wire from this terminus to the building cleanout adjacent to the building. TABLE I MINIMUM SPECIFIED TIME REQUIRED FOR A 1.0 psi DROP FOR SIZE AND LENGTH OF PIPE INDICATED (testirl�or pressure after stabilization no less than 4,0 psi and no more than 8.0 psi) Pipe Diameter In. Minimum Time. I-nin:s Length for Minimum Time, ft Time for Longer Length. S Specification Time for Length (L) Shown, mIMS 100 ft 150 ft 200 ft 250 ft 300 ft 350 ft 400 ft 45011 4 3:46 597 0.380 L 3:46 3:46 3:46 3:46 3:46 3:46 3:46 3:46 6 5:40 398 0.854 L 5:40 5:40 5:40 5:40 5:40 5:40 5:42 6:24 8 734 298 1.520 L 7:34 734 7:34 7:34 7:36 8:52 10:08 1 1:24 10 9:26 239 2.374 L 9:26 9:26 9:26 9:53 1 1:52 13:51 15:49 17:48 12 11:20 199 3.418 L 1 1:20 l 1:20 1 124 14:15 17:05 19:58 22:47 25:38 15 14; 10 159 5.342 L 14: 10 14.10 17.48 22,15 26:42 31:09 35:36 40:04 18 ]7:00 133 7.692 L 17:00 19.13 25:38 32:03 38:27 44:52 51:16 57:41 21 19:50 t 14 10.470 L 19:50 26:I0 34:54 43:37 52:21 61:00 69:48 78:31 24 22:40 99 13.674 L 22:47 34:1 1 45:34 56:58 68:22 79:46 91:10 102:33 27 25:30 88 17,3061, 28:51 43:16 57.41 72:07 86:32 100:57 115:57 129:48 30 28:20 80 21.366 L 35:37 53:25 71.13 89:02 106:50 124.,38 142:26 160:15 33 3I :10 72 1 25.852 L 43:05 64:38 86:10 107:43 129:16 150:43 172:21 193:53 36 34:00 86 1 30.768 L 51:17 76:55 1 102:34 128:12 153:50 179.29 205:07 230:46 MANHOLE CASING SCHEDULE MANUFACTURER 1 SELF SEALING WATERTIGHT NEENAH R_1772 AST JORDAN I 1022Z1PT CASTING SHALL BE EITHER SELF-SEALING OR WATERTIGHT, (SEE PLAN & PROFILE SHEETS FOR CASTING TYPE). LIDS SHALL BE STAMPED "SANITARY SEWER" AND HAVE CLOSED PICKHOLES. FRAME SHALL BE SET ON DOUBLE ROW OF 1/2' KENT SEAL, OR SINGLE ROW OF 1" KENT SEAL (SEE MANHOLE CASTING SCHEDULE), FLEXRIB INTERNAL CHIMNEY SEA€. OR APPROVED EQUALSLOPE AWAY FINISH GRADE `BACK PLASTER 4" MINIMUM FLAT SUR BUTYL RUBBER WITH PLASTIC WRAP COVER SPRAYED BITUMINOUS COATING OVER ENTIRE EXTERIOR SURFACE No. Q 19300219 STATE OF f�11111r€rill I€kLLlwLiw PRECAST CONCRETE ADJUSTING RING DOUBLE ROW OF KENT SEAL MANHOLE STEPS PER SPECS INTERIOR JOINTS AND LIFT HOLES SHALL BE SEALED WITH NON -SHRINK GROUT PER SPECS, SET BARREL JOINTS WITH RUBBER TYPE GASKET EQUAL TO ASTM C-443 AND ON DOUBLE ROW OF )�" KENT SEAL OR SINGLE ROW OF 1" KENT SEAL MANHOLE REINF. PER ASTM SPECS PIPE DIA. PER PLAN & PROFILE BENCHWALL SHALL BE CLASS "B" CONIC, BENCHWALL HEIGHT SHALL BE 80% OF PIPE DIA. 6" MIN. COMPACTED #8 STONE 1 i. CLAY TOWNSHIP REGIONAL WASTE DISTRICT •CTRWD- MANHOLE DETAIL 9� File T:\6K\6266\001\DWGS\DETAU\IN-DTIS.DWG MANHOLE CASTING SWEDULE CASTING SHALL BE EITHER SELF --SEALING OR WATERTIGHT, MANUFACTURER I SELF 5 ALING WATERTIGHT (SEE PLAN & PROFILE SHEETS FOR CASTING TYPE). LIDS NEENAH R-1772 SHALL BE STAMPED "SANITARY SEWER" AND HAVE CLOSED EAST JORDAN 1 2 1GS 1022Z1PT PICKHOLES. FRAME SHALL BE SET ON DOUBLE ROW OF 1/2' KENT SEAL, OR SINGLE ROW OF 1" KENT SEAL (SEE MANHOLE CASTING SCHEDULE). FLEXRI8 INTERNAI, CHIMNEY SEAL OR APPROVED EQUAL FINISH GRADE --� I 4" MINIMUM FLAT SUR BUTYL RUBBER WITH PLASTIC WRAP COVERT Y ,C `1 Q' Pi G1 S TAR � T 9 01 . No. _ 19300219 STATE OFw a nlll 6" MINIMUM FROM JOINT NEW CORE \\\\\\\P0\D mlA. C41 Jq �,,1111'1% � Fo No. 19300219 STATE OF 4f %'�O�FS' AND I AN�� S;LONA 1ww"`wwww\ (4"bi Schneider Date 12/06/06 In BACK PLASTER PRECAST CONCRETE ADJUSTING RING DOUBLE ROW OF KENT SEAL SPRAYED 131TUMINDUS COATING OVER ENTIRE EXTERIOR SURFACE MANHOLE STEPS PER SPECS INTERIOR JOINTS AND LIFT HOLES SHALL BE SEALED WITH NON -SHRINK GROUT PER SPECS SET BARREL JOINTS WITH RUBBER TYPE GASKET EQUAL 70 ASTM C-443 AND ON DOUBLE ROW OF Yz" KENT SEAL OR SINGLE ROW OF 1" KENT SEAL. MANHOLE REENF. PER ASTM SPECS PIPE DIA. PER FLAN & PROFILE 8ENCHWALL SHALL BE CLASS "B" CONC. BENCHWALL HEIGHT SHALL BE 80% OF PIPE DIA. 6" MIN, CONCRETE ENCASEMENT SEE OUTSIDE DROP DETAIL 6" MIN. COMPACTED #8 STONE CLAY TOWNSHIP REGIONAL WASTE DISTRICT DROP MANHOLE DETAIL File T:VK\6366\001 NOTE: 6" MINIMUM MEASUREMENT MUST BE FROM LOWEST JOINT SEAM WHETHER ON THE INSIDE OR OUTSIDE OF THE STRUCTURE. (STING OPENING 18" MINIMUM FROM OUTER EDGE OF RESILIENT / CONNECTORS. NEW CORE DETAIL CTRWD IN-DTLS.DWG CLAY TOWNSHIP REGIONAL WASTE DISTRICT CTRWD NEW CORE DETAIL ) File T:\6K\6366\001\DWGS\DETAILS\IN-DTLS.DIIG 0 N C-4 co Lf! 0, z Z - co o � x s u, co J C9 Zl L ri O Cn C a w p s pry Q Z H � � � z O W � � d w �O W � F--1 ct W W DRAWN BY: CHECKED BY: ADG BAH SHEET NO. .C801 S & A JOB NO. 60160HAM-S2