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TYPICAL SANITARY SEWER, SPECIFICATIONS
TO BE USED FOR PRIVATE SEWER DEVELOPMENT
WITHIN
CLAY TOWNSHIP REGIONAL WASTE DISTRICT
REVISED 311f2007
1. Standard specifications of Clay Township Regional Waste District (the District) s
Department of Transportation (INDOT) shall apply for all work and materials. Sanit:
seww,cr pipe shall be installed in accordance with Section 715 of tile current INDOT stand<
specifications handbook,
2. Sanitary sewer gravity pipe, unless pr'cssure rated pipe required per IAC or directional dril
pipe, shall be Polyvinyl Chloride (PVC) in accordance with ASTM D3034-89 wit]
minimum wall thickness designation of SDR 35 and installed per ASTM D2321
specification. PVC pipe used shall be grooved bell, spigot end, and gasketed. The pipe st-
be made of PVC plastic having a cell classification of 12454B.
3. PVC sanitary sewer gravity fittings shall also conform to the requirements of the AST(•
D3034-89 specification. All fittings shall be molded in one piece with standard pipe
bells, gasketed elastomeric joints; and spigot ends. Single piece molded PVC with
standard pipe bells, gaskets, and spigot ends for back-to-back tee wyes are acceptable.
Wall thickness ofall fittings shall have a minimum designation of SDR 26. Gaskets for
elastomeric joints shall be molded with a minimum cross -sectional area of 0.20 square
inches and conform to ASTM I=477 specification.
4. All sanitary manholes steal I be precast concrete manholes in accordance with ASTM C4
and Section 720 of the current INDOT standard specifications handbook. 0-rims sl-
conform to C443. Double row of Kent Seal or equivalent shall also be applied to all joi
and between riser rings and castings. Manhole step spacing shall be no more than 16-inch
Manholes shall be air tested for leakage in accordance with ASTM C1244-02, Standard T
Method for Concrete Sewer Manholes by the Negative Air Pressure (Vacuum) Test.
A. Installation and operation of vacuum equipment and indicating devices must be
accordance with manufacturers' recommendations and performance specificati(
which have been provided by the manufacturer and accepted by the District Engine
The vacuum equipment musl be capable oftastingthc entire manhole, ineiucling .
casting and riser rings.
B. With the vacuum tester set in place:
I , Connect the vacuum pump to the outlet port with the valve open.
2. Draww, a vacuum of tern (10) inches of Hg. (5 psi:) and close the valve.
C. Accepted standards for leakage will be established from the elapsed time fo
negative pressure change from ten (10) inches to nine (9) inches of Mercury. I
IT€axinlunl allowable leakage rate for a four (4) foot diameter manhole Must be
accordance with the following:
Minimum Elapsed Time for a:
Manhole Depth Pressure Change of I ]rich Hg
10 feet or less 60 seconds
>10 feet but <15 feet 75 seconds
>15 feet but <25 feet 90 seconds
Vol, manholes five (5) feet in diameter, add an additional fifteen (15) seconds and fo
manholes six (6) feet in diameter, add an additional thirty (30) seconds to the tiro(
requirements for four (4) foot diameter manholes. For all manholes deeper than
twenty-five (25) feet, the Engineer will determine the applicable minimum elapse(
time.
D. If the manhole fails the test, necessary repairs must be made. The vacuum test anc
repairs must be repeated until the manhole passes the test.
E. Ifmanholejoint sealants are pulled out during the vactIL1111 test, the manhole must b(
disassembled and the joint sealants replaced.
F. Manholes will be subject to visual inspection Nvith all visual leaks being repaired.
5, BLItyI rubber coating with plastic wrap shall be applied around each manhole joint from 3.
inches above to 3-inches below each joint. The appropriate pruner shall be applied prior tc
applying the rubber coating. Inside joints to be tilled with prec-oat plug material. Entir(
exterior surface of sanitary sewer manholes shall be sprayed with a bituminous coating am
all exterior gap exposure of riser rings shall be back plastered or grOLIted with no11s11rinl,
grout.
6. The manhole chimneys, including all riser rings shall be sealed using flex rib interna
clrininey seal manufactured by Cretex, NPC, or a District approved equal. The flex rR
internal chimney seal shall extend from a minimum of 3-inches Below the top of the coif
Section to 3-Inches over the manhole casting f1'arric or per manUfaCtUrCrS installatior
procedures if directed otherwise. Internal Chimney Seal shall be installed after manhole
vaCULun testing and prior to final acceptance. Water test may he done, per manufacturer oI
Districts recommendation, to provide assurance that internal chimney seal is water tight.
7. The casting elevations are set by plan, however, the castings are to be adjusted in the field by
the District's representative should a discrepancy occur between plan grade and cxistia
grade. New manhole ring(s) and cover shall be installed to establish grade. Maxirnun-
heieht of adiustine rinas shall be 12-inch on existine structure adjustment and 10-inc]-
8. Backfill around all installed or proposed manhole structures, sidewalks, bike paths and/or at I
paved areas shall be made with granular material (b-borrow)or No. 8 stone; up to 19-inches
below crosssection thickness (which shall include "No. 53'' stone depth). If more stringent
backfill requirements are set out per city, towvn County, or District specifications those
standards shall be followed. Trench opening within 5-feet of the back of the curb of
paved roadways, shall be baekfilled with granular material or No. 8 stone in accordance with
Section 211 ofthe current INDOT standard specifications handbook.
9. The Contractor shall be responsible for verifying that all state highways, city, and county
permits have been obtained by the developeI' prior to start of construction.
10. Initial asbuilts shall be presented to the inspecting engineer prior to final submittal to the
District for review, otherwise Contractor sliall be required to furnish the developer' s
Engineer with a set of prints showing actual sewer locations and inverts Including lateral
location, depth, and length. SLICK asbujlt prints must be received by the Engineer before
the final contract payment can be authorized. Asbuilts shall be submitted per the Districts
current standard which can be found at wwvw.ctrwd.org.
11. 'file sanitary sewer laterals and stubs termination shall be indicated on the surface with a
detectable metal post set immediately above the said termination point if lull connection
is not immediately made.
12. All sanitary sewer lines upon completion will be required to pass a lose pressure air test.
Said test shall be conducted according to ASTM F1417-92, and shall be witnessed by a
District employee or the Districts representative. The testing shall be ill accordance with
Table I as follows with 0.5 psi being added for each foot of water above the sewer line
being tested. Sewer lines shall be subject to visual leak inspection at downstream
manholes with all visual leaks being repaired and subject to televising requests by the
District.
13. Prior to final deflection test (mandrel test) all mainlines shall be cleaned and tree of any
debris. Deflection tests shall be performed on all flexible` pipe after the final backfill has
been in place at least 30 days. No pipe shall exceed a vertical deflection of 5% deflection
test results. (*The following are considered non -flexible pipes: concrete pipe, ductile iron
pipe, and cast iron pipe). The deflection test shall be performed with a nine -point
mandrel. Proving rings shall be available at time of test otherwise no testing will be
allowed. All mandrel testing shall be witnessed by a District employee or the Districts
representative.
14. The ends of all laterals are to be plugged water tight with a gasketed cap capable of
withstanding a low pressure air test without leakage. Laterals shall be subject to visual
leak inspection at downstream manholes with all visual leaks being repaired
15. Bedding for flexible pile and rigid pipe shall be No. 8 crushed stone from 6-inches below
to 12-inches above- the pipe. Manholes shall be placed on no less than 6-inc-ITes of No. 8
crushed stone bedding.
16, Water line, utility, and legal drain crossings and separations shall be in accordance with
the more stringent of the two: 327 IAC 3-6-9 or the Districts standard drawings.
17. The trench shall be opened sufficiently ahead of pipe laying to reveal obstruction, and
shall be properly protected and/or barricaded when left unattended.
18. No water shall be permitted to [low into the sanitary sewer system during construction.
Contractor shall utilize- a pump to keep the water level below the pipe. Primp discharge
shall be directed to a storm outlet in accordanee with state and federal laws and
regulations (327 IAC 3-6-20). Any pipe- entering existing sewers shall be plugged with
screw type mechanical, braced plug until such tune as all tests on the sewers and all
punch list items are colllplete.
19. All sewver laterals installed shall be bedded the same as the main line sewver,
20. Forty-eight (48) hours notice shall be given to the District prior to the start of sewer
construction. Also, 48 hours notice shall be given prior to doing any testing on the
sewer.
21. Manhole castings shall be stamped SANITARY SEWER. (Neenah Casting R.-1772 or -
East Jordan 1022ZIGS) and be self-sealing type. The casting flange shall he 34 inches
and the clear opening shall he mini 20- 13116 inches. Watertight castings shall be bolt -
down East Jordan 1022Z I PT and also stamped SANITARY SEWER.
22, The minimum slope of the sewer shall be:
Size of Pipe Minimum Constructed Slope
8-inch 0,40%
10-inch 0.29%
12-inch 0,22%
15-Inch 0.15%
18-inch 0,12%
23. The Contractor shall provide ❑leaSUrements of the slope of the sewer for each manhole
section as construction progresses. Such measurements shall be certified by a Registered
Land Surveyor or Engineer and be avai lable on --site for observation by the District's
Inspector. No more than three manhole sections can be constructed in advance of such
measurements.
24. In the event the Contractor sloes not Meet the nlininlulTI slopes, the sewer section and any
other affected sewer'sections shall be reconstructed to meet such nTinilmlill slopes.
25. Laterals are to be installed with a minimum 14 gauge tracer wire from the wye to the
terminus. Upon lateral completion the contractor for the building or horrie will extend the
wire from this terminus to the building cleanout adjacent to the building.
TABLE I
MINIMUM SPECIFIED TIME REQUIRED FOR A 1.0 psi
DROP FOR SIZE AND LENGTH OF PIPE INDICATED
(testirl�or pressure after stabilization no less than 4,0 psi and no more than 8.0 psi)
Pipe
Diameter
In.
Minimum
Time.
I-nin:s
Length for
Minimum
Time, ft
Time for
Longer
Length. S
Specification Time for Length (L) Shown, mIMS
100 ft
150 ft
200 ft
250 ft
300 ft
350 ft
400 ft
45011
4
3:46
597
0.380 L
3:46
3:46
3:46
3:46
3:46
3:46
3:46
3:46
6
5:40
398
0.854 L
5:40
5:40
5:40
5:40
5:40
5:40
5:42
6:24
8
734
298
1.520 L
7:34
734
7:34
7:34
7:36
8:52
10:08
1 1:24
10
9:26
239
2.374 L
9:26
9:26
9:26
9:53
1 1:52
13:51
15:49
17:48
12
11:20
199
3.418 L
1 1:20
l 1:20
1 124
14:15
17:05
19:58
22:47
25:38
15
14; 10
159
5.342 L
14: 10
14.10
17.48
22,15
26:42
31:09
35:36
40:04
18
]7:00
133
7.692 L
17:00
19.13
25:38
32:03
38:27
44:52
51:16
57:41
21
19:50
t 14
10.470 L
19:50
26:I0
34:54
43:37
52:21
61:00
69:48
78:31
24
22:40
99
13.674 L
22:47
34:1 1
45:34
56:58
68:22
79:46
91:10
102:33
27
25:30
88
17,3061,
28:51
43:16
57.41
72:07
86:32
100:57
115:57
129:48
30
28:20
80
21.366 L
35:37
53:25
71.13
89:02
106:50
124.,38
142:26
160:15
33
3I :10
72
1 25.852 L
43:05
64:38
86:10
107:43
129:16
150:43
172:21
193:53
36
34:00
86
1 30.768 L
51:17
76:55
1 102:34
128:12
153:50
179.29
205:07
230:46
MANHOLE CASING SCHEDULE
MANUFACTURER 1 SELF SEALING WATERTIGHT
NEENAH R_1772
AST JORDAN I 1022Z1PT
CASTING SHALL BE EITHER SELF-SEALING OR WATERTIGHT,
(SEE PLAN & PROFILE SHEETS FOR CASTING TYPE). LIDS
SHALL BE STAMPED "SANITARY SEWER" AND HAVE CLOSED
PICKHOLES. FRAME SHALL BE SET ON DOUBLE ROW OF 1/2'
KENT SEAL, OR SINGLE ROW OF 1" KENT SEAL (SEE
MANHOLE CASTING SCHEDULE),
FLEXRIB INTERNAL CHIMNEY
SEA€. OR APPROVED EQUALSLOPE AWAY
FINISH GRADE `BACK PLASTER
4" MINIMUM FLAT SUR
BUTYL RUBBER WITH
PLASTIC WRAP COVER
SPRAYED
BITUMINOUS
COATING OVER
ENTIRE EXTERIOR
SURFACE
No. Q
19300219
STATE OF
f�11111r€rill I€kLLlwLiw
PRECAST CONCRETE ADJUSTING RING
DOUBLE ROW OF KENT SEAL
MANHOLE STEPS PER SPECS
INTERIOR JOINTS AND LIFT HOLES
SHALL BE SEALED WITH NON -SHRINK
GROUT PER SPECS,
SET BARREL JOINTS WITH RUBBER TYPE GASKET
EQUAL TO ASTM C-443 AND ON DOUBLE ROW OF
)�" KENT SEAL OR SINGLE ROW OF 1" KENT SEAL
MANHOLE REINF. PER ASTM SPECS
PIPE DIA. PER PLAN & PROFILE
BENCHWALL SHALL BE CLASS "B" CONIC,
BENCHWALL HEIGHT SHALL BE 80% OF PIPE DIA.
6" MIN. COMPACTED #8 STONE
1
i.
CLAY TOWNSHIP REGIONAL WASTE DISTRICT
•CTRWD-
MANHOLE DETAIL 9�
File T:\6K\6266\001\DWGS\DETAU\IN-DTIS.DWG
MANHOLE CASTING SWEDULE CASTING SHALL BE EITHER SELF --SEALING OR WATERTIGHT,
MANUFACTURER I SELF 5 ALING WATERTIGHT (SEE PLAN & PROFILE SHEETS FOR CASTING TYPE). LIDS
NEENAH R-1772 SHALL BE STAMPED "SANITARY SEWER" AND HAVE CLOSED
EAST JORDAN 1 2 1GS 1022Z1PT PICKHOLES. FRAME SHALL BE SET ON DOUBLE ROW OF 1/2'
KENT SEAL, OR SINGLE ROW OF 1" KENT SEAL (SEE
MANHOLE CASTING SCHEDULE).
FLEXRI8 INTERNAI, CHIMNEY
SEAL OR APPROVED EQUAL
FINISH GRADE --� I
4" MINIMUM FLAT SUR
BUTYL RUBBER WITH
PLASTIC WRAP COVERT
Y ,C
`1 Q' Pi G1 S TAR � T 9
01 .
No. _
19300219
STATE OFw a
nlll
6" MINIMUM
FROM JOINT
NEW CORE
\\\\\\\P0\D mlA. C41 Jq �,,1111'1%
� Fo
No.
19300219
STATE OF 4f
%'�O�FS' AND I AN��
S;LONA
1ww"`wwww\
(4"bi
Schneider
Date 12/06/06
In
BACK PLASTER
PRECAST CONCRETE ADJUSTING RING
DOUBLE ROW OF KENT SEAL
SPRAYED 131TUMINDUS COATING OVER ENTIRE
EXTERIOR SURFACE
MANHOLE STEPS PER SPECS
INTERIOR JOINTS AND LIFT HOLES
SHALL BE SEALED WITH NON -SHRINK
GROUT PER SPECS
SET BARREL JOINTS WITH RUBBER TYPE GASKET
EQUAL 70 ASTM C-443 AND ON DOUBLE ROW OF
Yz" KENT SEAL OR SINGLE ROW OF 1" KENT SEAL.
MANHOLE REENF. PER ASTM SPECS
PIPE DIA. PER FLAN & PROFILE
8ENCHWALL SHALL BE CLASS "B" CONC.
BENCHWALL HEIGHT SHALL BE 80% OF PIPE DIA.
6" MIN, CONCRETE ENCASEMENT SEE OUTSIDE DROP DETAIL
6" MIN. COMPACTED #8 STONE
CLAY TOWNSHIP REGIONAL WASTE DISTRICT
DROP MANHOLE DETAIL
File T:VK\6366\001
NOTE:
6" MINIMUM MEASUREMENT MUST BE FROM
LOWEST JOINT SEAM WHETHER ON THE
INSIDE OR OUTSIDE OF THE STRUCTURE.
(STING OPENING
18" MINIMUM FROM OUTER
EDGE OF RESILIENT /
CONNECTORS.
NEW CORE DETAIL
CTRWD
IN-DTLS.DWG
CLAY TOWNSHIP REGIONAL WASTE DISTRICT
CTRWD
NEW CORE DETAIL )
File T:\6K\6366\001\DWGS\DETAILS\IN-DTLS.DIIG
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DRAWN BY:
CHECKED BY:
ADG
BAH
SHEET NO.
.C801
S & A JOB NO.
60160HAM-S2