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taylor ortiz ironridge datasheet
Cut Sheet See Description / Length 2.44 .58 1.25 2.34 1.99 .66 .46 APPROVED MATERIALS: 6005-T6, 6005A-T61, 6105-T5, 6N01-T6 (34,000 PSI YIELD STRENGTH MINIMUM) XR100 Rail v1.1 12/17/20 Cut Sheet v1.0 12.0 1 2 XR-100-SPLC-M1 XR100 BONDED SPLICE (INCL. SELF-TAPPING SCREWS) 2) Screw, Self Drilling 1.93 1.24 .93 1) Splice, XR100, Mill 12" long .31 .42 .63 .15 #12-14 TYPE “B” THREAD XR-100 RAIL Property Value Material 6000 Series Aluminum Finish Mill Property Value Material 300 Series Stainless Steel Finish Clear XR100 Bonded Splice 12/17/20 8431 Murphy Drive Middleton, WI 53562 USA Telephone: 608.836.4400 Facsimile: 608.831.9279 www.intertek.com 7HVW9HULILFDWLRQRI&RQIRUPLW\ ds / / / /ࡗࡗࡗ sK"s#/ ࡗ/d$ s$dsࡗࡗ / GFT-OP-11a (24-MAR-2014) ^ E ED WW / Eࡄ!/ Z /! "#$ %&' () ! ,'+ ,("# h^( W # !& &D ^' +&yZZ! Z % W & ! & ,Z Z 0&&D1^'2!,(&Z3>+^%%%+&d'%ࡗ 6ࡗ%&)!,(&Z3^%^%%%+&d'%ࡗ 6ࡗ%&)!d+%18+&8& 3&3)2ࡗ%&&'8'% +8'&3!E%9!d& %%8+&'/Z6:%'3&! D !/ Z & &D +&yZZ (E!/ Z & &D Z ^ !h> ; 61^ #! #!62^ 3 ^3 'D ^' D ) ,%Z ) ' > 3 h +&&0W W&)D W & :! > #Z %h>; 6d& E)!> 1^ 6! 2^ 3 ^3 '3 &0W W&)D W ! s / %K !/ ?d ^ ) E( /! >6D %&' ) D t/#6#A # d ! > ; 6;# d Z E ! ;A"66D/0 ;A"66D/0 "#";>D/0 B """" D/0 0 ! d - d & !,& $8 &Z !,&E d !d &// & Z d !d &/ & Z ^ % !^ % ! # ! # # A# ! # # A 12/17/20 Flush Mount System Strength Tested All components evaluated for superior structural performance. PE Certified Pre-stamped engineering letters available in most states. Class A Fire Rating Certified to maintain the fire resistance rating of the existing roof. Design Assistant Online software makes it simple to create, share, and price projects. UL 2703 Listed System Entire system and components meet newest effective UL 2703 standard. 25-Year Warranty Products guaranteed to be free of impairing defects. Built for solar’s toughest roofs. IronRidge builds the strongest mounting system for pitched roofs in solar. Our components have been tested to the limit and proven in extreme environments, including Florida’s high-velocity hurricane zones. Our rigorous approach has led to unique structural features, such as curved rails and reinforced flashings, and is also why our products are fully certified, code compliant and backed by a 25-year warranty. Datasheet 12/17/20 © 2019 IronRidge, Inc. All rights reserved. U.S. Patents: #8,695,290; #9,819,303; #9,865,938; Others Pending. Version 1.80 XR Rails Attachments Datasheet Design Assistant Go from rough layout to fully engineered system. For free. Go to IronRidge.com/design Resources XR100 Rail The ultimate residential solar mounting rail. • 8’ spanning capability • Heavy load capability • Clear and black finish Bonded Splices All rails use internal splices for seamless connections. • Self-drilling screws • Varying versions for rails • Forms secure bonding XR10 Rail A low-profile mounting rail for regions with light snow. • 6’ spanning capability • Moderate load capability • Clear and black finish XR1000 Rail A heavyweight mounting rail for commercial projects. • 12’ spanning capability • Extreme load capability • Clear anodized finish FlashFoot2 Flash and mount XR Rails with superior waterproofing. • Twist-on Cap eases install • Wind-driven rain tested • Mill and black finish Replace tiles and ensure superior waterproofing. • Flat, S, & W tile profiles • Form-fit compression seal • Single-lag universal base Knockout Tile Clamps & Grounding UFOs Universal Fastening Objects bond modules to rails. • Fully assembled & lubed • Single, universal size • Clear and black finish Stopper Sleeves Snap onto the UFO to turn into a bonded end clamp. • Bonds modules to rails • Sized to match modules • Clear and black finish CAMO Bond modules to rails while staying completely hidden. • Universal end-cam clamp • Tool-less installation • Fully assembled Endorsed by FL Building Commission Flush Mount is the first mounting system to receive Florida Product approval for 2017 Florida Building Code compliance. Learn More at bit.ly/floridacert Mount on tile roofs with a simple, adjustable hook. • Works on flat, S, & W tiles • Single-socket installation • Optional deck flashing All Tile Hook Flash and mount conduit, strut, or junction boxes. • Twist-on Cap eases install • Wind-driven rain tested • Secures ¾” or 1” conduit Conduit Mount Bonding Hardware Bond and attach XR Rails to roof attachments. • T & Square Bolt options • Nut uses 7/16” socket • Assembled and lubricated 12/17/20 Tech Brief Solar Is Not Always Sunny Over their lifetime, solar panels experience countless extreme weather events. Not just the worst storms in years, but the worst storms in 40 years. High winds capable of ripping panels from a roof, and snowfalls weighing enough to buckle a panel frame. XR Rails are the structural backbone preventing these results. They resist uplift, protect against buckling and safely and efficiently transfer loads into the building structure. Their superior spanning capability requires fewer roof attachments, reducing the number of roof penetrations and the amount of installation time. XR Rail Family Force-Stabilizing Curve Sloped roofs generate both vertical and lateral forces on mounting rails which can cause them to bend and twist. The curved shape of XR Rails is specially designed to increase strength in both directions while resisting the twisting. This unique feature ensures greater security during extreme weather and a longer system lifetime. Compatible with Flat & Pitched Roofs Roof Mount utilizes XR Rails, along with optional all-in-one attachments, to secure systems flush against residential roofs. Corrosion-Resistant Materials XR Rails are compatible with FlashFoot and other pitched roof attachments. IronRidge offers a range of tilt leg options for flat roof mounting applications. All XR Rails are made of 6000-series aluminum alloy, then protected with an anodized finish. Anodizing prevents surface and structural corrosion, while also providing a more attractive appearance. 12/17/20 XR Rail Family The XR Rail Family offers the strength of a curved rail in three targeted sizes. Each size supports specific design loads, while minimizing material costs. Depending on your location, there is an XR Rail to match. © 2020 IronRidge, Inc. All rights reserved. Visit www.ironridge.com or call 1-800-227-9523 for more information. Version 1.20 Tech Brief Rail Selection The table below was prepared in compliance with applicable engineering codes and standards.* Values are based on the following criteria: ASCE 7-16, Gable Roof Flush Mount, Roof Zones 1 & 2e, Exposure B, Roof Slope of 8 to 20 degrees and Mean Building Height of 30 ft. Visit IronRidge.com for detailed certification letters. Load Rail Span Snow (PSF) Wind (MPH) 4’ 5’ 4” 6’ 8’ 10’ 12’ None 90 120 140 XR10 XR100 XR1000 160 20 90 120 140 160 30 90 160 40 90 160 80 160 120 160 XR100 XR100 is the ultimate residential mounting rail. It supports a range of wind and snow conditions, while also maximizing spans up to 10 feet. • 10’ spanning capability • Heavy load capability • Clear & black anodized finish • Internal splices available XR10 XR10 is a sleek, low-profile mounting rail, designed for regions with light or no snow. It achieves spans up to 6 feet, while remaining light and economical. • 6’ spanning capability • Moderate load capability • Clear & black anodized finish • Internal splices available XR1000 XR1000 is a heavyweight among solar mounting rails. It’s built to handle extreme climates and spans up to 12 feet for commercial applications. • 12’ spanning capability • Extreme load capability • Clear anodized finish • Internal splices available *Table is meant to be a simplified span chart for conveying general rail capabilities. Use approved certification letters for actual design guidance. 12/17/20 Tech Brief The Strongest Attachment in Solar IronRidge FlashFoot2 raises the bar in solar roof protection. The unique water seal design is both elevated and encapsulated, delivering redundant layers of protection against water intrusion. In addition, the twist-on Cap perfectly aligns the rail attachment with the lag bolt to maximize mechanical strength. FlashFoot2 Twist-On Cap FlashFoot2’s unique Cap design encapsulates the lag bolt and locks into place with a simple twist. The Cap helps FlashFoot2 deliver superior structural strength, by aligning the rail and lag bolt in a concentric load path. Single Socket Size A custom-design lag bolt allows you to install FlashFoot2 with the same 7/16” socket size used on other Flush Mount System components. Three-Tier Water Seal FlashFoot2’s seal architecture utilizes three layers of protection. An elevated platform diverts water away, while a stack of rugged components raises the seal an entire inch. The seal is then fully-encapuslated by the Cap. FlashFoot2 is the first solar attachment to pass the TAS-100 Wind-Driven Rain Test. Water-Shedding Design An elevated platform diverts water away from the water seal. 12/17/20 © 2016 IronRidge, Inc. All rights reserved. Visit www.ironridge.com or call 1-800-227-9523 for more information. Version 1.0 Tech Brief Installation Features Testing & Certification Structural Certification Designed and Certified for Compliance with the International Building Code & ASCE/SEI-7. Water Seal Ratings Water Sealing Tested to UL 441 Section 27 “Rain Test” and TAS 100-95 “Wind Driven Rain Test” by Intertek. Ratings applicable for composition shingle roofs having slopes between 2:12 and 12:12. UL 2703 Conforms to UL 2703 Mechanical and Bonding Requirements. See Flush Mount Install Manual for full ratings. Alignment Markers Quickly align the flashing with chalk lines to find pilot holes. Rounded Corners Makes it easier to handle and insert under the roof shingles. Reinforcement Ribs Help to stiffen the flashing and prevent any bending or crinkling during installation. A B C E B C Benefits of Concentric Loading Traditional solar attachments have a horizontal offset between the rail and lag bolt, which introduces leverage on the lag bolt and decreases uplift capacity. FlashFoot2 is the only product to align the rail and lag bolt. This concentric loading design results in a stronger attachment for the system. A 12/17/20 FlashFoot2 © 2016 IronRidge, Inc. All rights reserved. Visit www.ironridge.com or call 1-800-227-9523 for more information. FM-FF2-MAN REV 1.20 12/17/20 © 2016 IronRidge, Inc. All rights reserved. Visit www.ironridge.com or call 1-800-227-9523 for more information. 1 Installation Tools Required: tape measure, chalk line, stud finder, roofing bar, caulking gun, driver with 1/4” bit and 7/16” hex socket. Locate rafters and snap vertical and horizontal lines to mark flashing locations. Drill 1/4” pilot holes, then fill with roofing manufacturer’s approved sealant. Rafter FM-FF2-MAN REV 1.20 2 Slide flashing, between 1st and 2nd course, so the top is at least 3/4” above the edge of the 3rd course and the bottom is above the edge of the 1st course. 3 Line up pilot hole with flashing hole and insert lag bolt with bonded washer through flashing. Tighten lag bolt until fully seated. 4 Place Cap onto flashing in desired orientation for E/W or N/S rails and rotate 180 degrees. FlashFoot 2 is now installed and ready for IronRidge XR Rails. 5 Attach rails to either side of the open slot using bonding hardware. Level rail at desired height, then torque to 250 in-lbs (21 ft-lbs). 1st course 2nd course 3rd course 1st course 2nd course 3rd course Structural Certification Designed and Certified for Compliance with the International Building Code & ASCE/SEI-7. Water Seal Ratings Water Sealing Tested to UL 441 Section 27 “Rain Test” and TAS 100-95 “Wind Driven Rain Test” by Intertek. Ratings applicable for composition shingle roofs having slopes between 2:12 and 12:12. Tested and evaluated without sealant. Any roofing manufacturer approved sealant is allowed. UL 2703 Conforms to UL 2703 Mechanical and Bonding Requirements. See IronRidge Flush Mount Installation Manual for full ratings. 12/17/20 © 201 9 IronRidge, Inc. FlashFoot2 Certification Letter - 1 28357 Industrial Blvd. Hayward, CA 94545 1-800-227-9523 IronRidge.com Attn: Corey Geiger, COO, IronRidge Inc. Date: September 5th, 2019 Re: Structural Certification for the IronRidge FlashFoot2 This letter addresses the structural capacity of the IronRidge FlashFoot2 (FF2) component for use as a roof attachment for PV solar systems. FF2 is composed of an aluminum Cap, a 9” x 12” aluminum flashing, and an aluminum stabilizing base. The flashing component is attached to an underlying roof rafter using a 5/16” lag bolt. The assembly details are shown in Exhibit EX-0013. The referenced uplift and lateral resistance of FF2 is based on structural tests conforming to ASTM D1761-12 “Standard Test Methods for Mechanical Fasteners in Wood.” Testing was performed by installing a FF2 component on a sample roof deck composed of composition shingles covering ½” OSB Board over a 2x4 Douglas Fir rafter as shown in Figure 1. The moisture content and specific gravity of the rafter was measured and recorded per ASTM D2395-14 “Standard Test Methods for Density and Specific Gravity (Relative Gravity) of Wood and Wood-Based Materials.” The moisture content for uplift test samples was between 8% and 15% with an average specific gravity of 0.54. The moisture content for lateral test samples was 13% with an average specific gravity of 0.54. The critical failure mode observed for both the uplift and lateral tests was pullout of the 5/16” lag screw from the rafter. The average peak loads recorded at the critical failure point for the uplift and lateral tests were 3203 lbs. and 1237 lbs., respectively. A safety factor of 3.0 was applied to certify the allowable uplift capacity to 1067 lbs. and the allowable lateral capacity to 412 lbs. for a substrate with a specific gravity of 0.54. For rafter wood species with specific gravity other than 0.54, the allowable uplift capacity shall be adjusted by a factor of � 𝐺𝐺 0.54� 3 2 per AP&PA National Design Specification Eq. (12.2-1), and the allowable lateral capacities shall be adjusted per the equation 1−(0.5−𝐺𝐺) from APA Engineering Wood Construction Guide APA 2011 (G is wood specific gravity). For the common wood species, the allowable capacities are provided in Table 1. Table 1. IronRidge FlashFoot2 Allowable Capacities (1) Wood Species NDS Assigned Specific Gravity(2) Allowable Uplift Capacity (lbs)(3) Allowable Lateral Capacity (lbs) (3) Douglas Fir, Larch 0.50 951 396 Douglas Fir, South 0.46 839 380 Hem, Fir 0.43 758 368 Hem, Fir (North) 0.46 839 380 Southern Pine 0.55 1097 416 Spruce, Pine, Fir 0.42 732 364 (1) The minimum size rafter is 2x4. (2) The listed specific gravities are per 2015 NDS Table 12.3.3A. (3) Values are based on securing lag bolt within center 1/3 of rafter width with a minimum 2.5” end distance, and loading directions as shown in Figure 1. 12/17/20 © 2019 IronRidge, Inc. FlushFoot2 Certification Letter- 2 28357 Industrial Blvd. Hayward, CA 94545 1-800-227-9523 IronRidge.com Sincerely, Gang Xuan, SE Senior Structural Engineer 12/17/20 4.5in 3.0in 9.0in 12.0in 3.6in 3.7in STABILIZING BASE 2 1 3 4 FlashFoot2 Cap can be installed in either orientation shown EXHIBIT: EX-0013 ITEM NO. DESCRIPTION 1 ASSY, FLASHING, MILL OR BLACK 2 ASSY, CAP, MILL OR BLACK 3 BOLT LAG 5/16 X 4.75" 4 WASHER, EPDM BACKED ASSY, FLASHFOOT2 DWG. NO. EX-001312/17/20