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HomeMy WebLinkAboutGB-500-250HF_Spec_Subpage 1 of 4 Approval Signature: Specifying Engineer:Engineering Firm: Date: Company: Standard Location: indoor/outdoor Installation: above/below grade Flow Rate / Grease Capacity: 250 GPM (15.8 L/s) / 1,859 lbs. (843.2 kg) Solids Capacity: 128 gal. (485 L) Liquid Capacity: 510 gal. (1,931 L) Weight: 528 lbs. (239 kg) Connections:4" (100 mm) FPT (triple outlet) with 4" (100 mm) Plain End Adapters Covers: cast iron covers, pickable 24" gas/water tight, H-20 rated, proof-load tested to 40,000 lbs. Access Restrictor: Safety Star™ (450 lb. rating) built into each cover adapter SUBMITTAL 49½" (126 cm) 10½" (27 cm) 39" (99 cm) 46" (117 cm) 94¼" (239 cm) 12½" (32 cm) 37" (94 cm) SPECIFICATION AND SUBMITTAL GB-500-250HF 250 GPM Grease Interceptor for Indoor/Outdoor Installation Intended Markets: Vancouver, BC This unit is factory rated only. Please ensure unit meets local ordinance before specifying. Options 6" Plain End Inlet/Outlet (straight-through) with Dual Pumpout Port Connections 6" Plain End Inlet/Outlet (triple outlet) 6" MPT Inlet/Outlet (stainless steel, straight-through) -FO (fixed outlet) PLAIN-EA-24: 2" Plain End Fitting PLAIN-EA-34: 3" Plain End Fitting FPT-EA-34: 4" x 3" FPT Fitting FPT-EA-23: 3" x 2" FPT Fitting AK1: High Water Anchor Kit C24H2: composite covers, bolted 24" gas/water tight, traffic load rated for 16,000 lbs.. CC2: integral membrane clamping collar kit AGS2: Above Grade Support FCR2 (x2) >4" – 34" Field Cut Riser FCR2 (x4) >34" – 64" Field Cut Risers FCR2 (x6) >64" – 94" Field Cut Risers PP3: Pumpout Port Includes Safety Star™ 9500 Woodend Road | Edwardsville, KS 66111 | 913-951-3300 | schierproducts.com © Copyright 2020 Schier, All Rights Reserved MODEL NUMBER: GB-500-250HF DESCRIPTION: 250 GPM Polyethylene Grease Interceptor PART #: 4075-021-01 DWG BY: B. Karrer DATE: 4/29/2020 REV: ECO: page 2 of 4 9500 Woodend Road | Edwardsville, KS 66111 | 913-951-3300 | schierproducts.com © Copyright 2020 Schier, All Rights Reserved MODEL NUMBER: GB-500-250HF DESCRIPTION: 250 GPM Polyethylene Grease Interceptor PART #: 4075-021-01 DWG BY: B. Karrer DATE: 4/29/2020 REV: ECO: When Installing Interceptor Inside SPECIAL PRECAUTIONS Installation Instructions Hydrostatic Slabs (or Pressure Slabs) High Temperature Kitchen Water concrete slab subject to hydrostatic pressure watertight concrete vault Do not install this unit in any manner except as described in these instructions.Doing so may result in property damage, personal injury or death. DO NOT AIR TEST UNIT OR RISER SYSTEM! For Schier Grease Interceptor Installations - Failure to follow this guidance voids your warranty cold water supply line high temperature effluent ( > 150º F) approved backflow prevention assembly DTV (drain water tempering valve) directly connected indirectly connected If water is entering the interceptor at excessive temperature (over 150º F), a drain water tempering valve (DTV) and approved backflow prevention assembly must be installed. Most state and local plumbing codes prohibit water above 150º F being discharged into the sanitary sewer. Water above 150º F will weaken or deform PVC Schedule 40 pipe, poly drainage fixtures like interceptors and erode the coating of cast iron (leading to eventual failure). Installation instructions and additional components are included with the interceptor. Read all instructions prior to installation. This interceptor is intended to be installed by a licensed plumber in conformance with all local codes. If your dishwashing sink(s) discharges into a floor drain/sink (drain), you must regulate the flow into the drain to avoid an overflow of water onto the kitchen floor. This can be done by installing a valve or flow restriction cap on the sink piping that discharges into the drain. See drawing for guidance. For detailed guidance on indirect connections, go to: webtools.schierproducts.com/Technical_Data/Indirect_Connections.pdf When installed under a hydrostatic slab (slab designed to withstand upward lift, usually caused by hydrostatic pressure) interceptor must be enclosed in a watertight concrete vault. InterceptorInterceptorInterceptor InterceptorInterceptorInterceptor InterceptorInterceptorInterceptor Fernco or similar rubber flow restriction end cap InterceptorInterceptorInterceptor A concrete slab to finished grade with rebar is required when installing interceptor below grade. Below Grade Installation Slab Requirements InterceptorInterceptorInterceptor Pedestrian Traffic or Greenspace Areas InterceptorInterceptorInterceptor Vehicular Traffic Areas Rebar4" min. slab 8" min. slabRebar page 3 of 4 9500 Woodend Road | Edwardsville, KS 66111 | 913-951-3300 | schierproducts.com © Copyright 2020 Schier, All Rights Reserved MODEL NUMBER: GB-500-250HF DESCRIPTION: 250 GPM Polyethylene Grease Interceptor PART #: 4075-021-01 DWG BY: B. Karrer DATE: 4/29/2020 REV: ECO: SPECIAL PRECAUTIONS AGS2The wet weight of the interceptor combined with high temperature kitchen water creates the potential for tank deformation when installed above grade. Model GB-500 installed above grade must be installed with Above Grade Support Kit model AGS2 to maintain structural integrity Above Grade Installation Support (for Model GB-500 Only) Install unit on solid, level surface in contact with the entire footprint of unit base; for suspended installations design trapeze to support the wet weight of the unit. Do not partially support unit or suspend unit using metal U-channel to create a trapeze. Fully Support Base of Unit For above grade installations ensure heavy inlet and outlet piping (such as cast iron or long runs) is properly supported or suspended during the entire installation process to prevent connection failure or damage to bulkhead fittings. Support Inlet and Outlet Piping concrete floor suspended installation InterceptorInterceptorInterceptor DO NOT COMPACT BACKFILL For Schier Grease Interceptor Installations - Failure to follow this guidance voids your warranty High Water Table Installations Interceptors and risers are not designed to withstand water table height in excess of the top of the unit when buried (see figure). If it is possible for this to occur, install the interceptor and risers in a water-tight concrete vault or backfill with concrete or flowable fill (wet concrete and flowable backfill should be poured in stages to avoid crushing the interceptor). At risk areas include but are not limited to tidal surge areas, floodplains and areas that receive storm water. Great Basin™ models that are direct buried in high water table scenarios must be installed with an anchor kit. Model GB-500 uses model AK1 anchor kit. max water table height for direct burial model AK1 anchor kit InterceptorInterceptorInterceptorInterceptorInterceptorInterceptor pipe supports InterceptorInterceptorInterceptor NOTES 1. 4" plain end inlet/outlet 2. Unit weight - w/cast iron covers: 528 lbs.; w/composite covers: 412 lbs. (For wet weight add 4,254 lbs.) 3. Maximum operating temperature: 150º F continuous 4.Capacities - Liquid: 510 gal.; Grease: 1,859 lbs. Solids: 128 gal. 5.Built-in Flow control. For series installations, only install flow control on the first unit in the series if necessary. 6.For gravity drainage applications only. 7.Do not use for pressure applications. 8.Cover placement allows full access to tank for proper maintenance. 9.Vent not required unless per local code. 10.Engineered inlet and outlet diffusers are removable to inspect / clean piping. 11. Integral air relief / Anti-siphon / Sampling access. 12.Fixed outlet models (-FO) have inlet and outlet permanently welded at the factory in the straight-through (B) positions. 13. Safety Star™, access restrictor built into each cover adapter, prevents accidental entry to tanks (450 lb rating) DIFFUSIONFLOWTECHNOLOGY The inlet diffuser reduces turbulence, creates laminar flow and allows the entire tank volume to be utilized for efficient grease separation and minimal disturbance to existing grease and sediment layers. The integral air relief / anti-siphon at the outlet diffuser top allows pressure stabilization within the unit during operation. The outlet diffuser can easily be attached to any of the three outlets provided to ease job site piping layouts. ENGINEERSPECIFICATIONGUIDE Schier Great Basin™ grease interceptor model # GB-500-250HF shall be lifetime guaranteed and made in USA of seamless, rotationally-molded polyethylene. Flow control cartridge shall be PVC. Interceptor shall be furnished for above or below grade installation. Interceptor shall be provided with field adjustable riser system, Safety Star access restrictor built into each cover adapter, built-in flow control and three outlet options. Interceptor flow rate shall be 250 GPM. Interceptor grease capacity shall be 1,859 lbs. Cover shall provide water/ gas-tight seal and have minimum 16,000 lbs. load capacity. SPECIFICATIONS TOP VIEW Outlet A (optional) H20 load rated gas/ water tight pickable cast iron covers 46" Outlet C (optional) Outlet B (standard) Inlet 20-1/8"20-1/8" INLET END VIEW SECTION A-A 94-1/4" ø 24-1/2" TYP Integral Air Relief / Anti Siphon and Inspection Port Cover Adapters with up to 4" of Adjustability Static Water Line Inlet Diffuser Pumpout Port Kit (optional) Safety Star Access Restrictors Outlet Diffuser 49-1/2" 39" 10-1/2" 35" Invert 12-1/2" A A 46" page 4 of 4 9500 Woodend Road | Edwardsville, KS 66111 | 913-951-3300 | schierproducts.com © Copyright 2020 Schier, All Rights Reserved MODEL NUMBER: GB-500-250HF DESCRIPTION: 250 GPM Polyethylene Grease Interceptor PART #: 4075-021-01 DWG BY: B. Karrer DATE: 4/29/2020 REV: ECO: