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AT&T SITE NUMBER: IN0041
FA#: 10024060
DOWNTOWN CARMEL
1020 SOUTHWEST 3RD AVE
CARMEL, IN 46032
GENERATOR PROJECT
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PROJECT DESCRIPTION
SITE INFORMATION
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GENERAL NOTES
DRIVING DIRECTIONS
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FA # 10024060
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DRAWN BY:
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IT IS A VIOLATION OF LAW FOR ANY PERSON, UNLESS THEY
ARE ACTING UNDER THE DIRECTION OF A LICENSED
PROFESSIONAL ENGINEER, TO ALTER THIS DOCUMENT.
507 AIRPORT BLVD., STE. 111
MORRISVILLE, NC 27560
07/05/22
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ARE ACTING UNDER THE DIRECTION OF A LICENSED
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507 AIRPORT BLVD., STE. 111
MORRISVILLE, NC 27560
07/05/22
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SHEET TITLE
SHEET NUMBER
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FA # 10024060
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REV DATE DESCRIPTION
FA CODE:
DRAWN BY:
JOB #: MRIND059840
IT IS A VIOLATION OF LAW FOR ANY PERSON, UNLESS THEY
ARE ACTING UNDER THE DIRECTION OF A LICENSED
PROFESSIONAL ENGINEER, TO ALTER THIS DOCUMENT.
507 AIRPORT BLVD., STE. 111
MORRISVILLE, NC 27560
07/05/22
NE
N
E
SW SE
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A-0.2
62'-10"
40'-0"
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SHEET TITLE
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FA # 10024060
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REV DATE DESCRIPTION
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DRAWN BY:
JOB #: MRIND059840
IT IS A VIOLATION OF LAW FOR ANY PERSON, UNLESS THEY
ARE ACTING UNDER THE DIRECTION OF A LICENSED
PROFESSIONAL ENGINEER, TO ALTER THIS DOCUMENT.
507 AIRPORT BLVD., STE. 111
MORRISVILLE, NC 27560
07/05/22
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FA # 10024060
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REV DATE DESCRIPTION
FA CODE:
DRAWN BY:
JOB #: MRIND059840
IT IS A VIOLATION OF LAW FOR ANY PERSON, UNLESS THEY
ARE ACTING UNDER THE DIRECTION OF A LICENSED
PROFESSIONAL ENGINEER, TO ALTER THIS DOCUMENT.
507 AIRPORT BLVD., STE. 111
MORRISVILLE, NC 27560
07/05/22
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SHEET TITLE
SHEET NUMBER
0 07/05/22 FOR CONSTRUCTION
FA # 10024060
AS
REV DATE DESCRIPTION
FA CODE:
DRAWN BY:
JOB #: MRIND059840
IT IS A VIOLATION OF LAW FOR ANY PERSON, UNLESS THEY
ARE ACTING UNDER THE DIRECTION OF A LICENSED
PROFESSIONAL ENGINEER, TO ALTER THIS DOCUMENT.
507 AIRPORT BLVD., STE. 111
MORRISVILLE, NC 27560
07/05/22
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SHEET TITLE
SHEET NUMBER
0 07/05/22 FOR CONSTRUCTION
FA # 10024060
AS
REV DATE DESCRIPTION
FA CODE:
DRAWN BY:
JOB #: MRIND059840
IT IS A VIOLATION OF LAW FOR ANY PERSON, UNLESS THEY
ARE ACTING UNDER THE DIRECTION OF A LICENSED
PROFESSIONAL ENGINEER, TO ALTER THIS DOCUMENT.
507 AIRPORT BLVD., STE. 111
MORRISVILLE, NC 27560
07/05/22
1 G-1
3
2
EPA-Certified for Stationary
Emergency Applications
Diesel
Model: 30REOZK
Standard Features
Ratings Range
60 Hz
Standby: kW 23-31
kVA 23-39
Prime: kW 21-28
kVA 21-35
208-600 V
Kohler Co. provides one-source responsibility for the
generating system and accessories.
The generator set and its components are
prototype-tested, factory-built, and production-tested.
The 60 Hz generator set offers a UL 2200 listing.
The generator set accepts rated load in one step.
The 60 Hz generator set meets NFPA 110, Level 1,
when equipped with the necessary accessories and
installed per NFPA standards.
The generator set engine is certified to meet the
Environmental Protection Agency (EPA) emergency
stationary emissions requirements.
A one-year limited warranty covers all generator set
systems and components. Two- and five-year
extended limited warranties are also available.
Alternator features:
Kohler’s wound field excitation system with its
unique PowerBoost design delivers great voltage
response and short-circuit capability.
The brushless, rotating-field alternator has
broadrange reconnectability.
Other features:
Kohler designed controllers for one-source system
integration and remote communication. See
Controllers on page 3.
The low coolant level shutdown prevents
overheating (standard on radiator models only).
Integral vibration isolation eliminates the need for
under-unit vibration spring isolators.
G5-436 (30REOZK) 2/21h
Generator Set Ratings
130C Rise
Standby Rating
105C Rise
Prime Rating
Alternator Voltage Ph Hz kW/kVA Amps kW/kVA Amps
4D5.6
120/208 3 60 29/36 101 26/33 90
127/220 3 60 29/36 95 26/33 85
120/240 3 60 29/36 87 26/33 78
120/240 1 60 23/23 96 21/21 88
139/240 3 60 29/36 87 26/33 78
220/380 3 60 27/34 51 25/31 47
277/480 3 60 29/36 44 26/33 39
347/600 3 60 29/36 35 26/33 31
4D8.3
120/208 3 60 31/39 108 28/35 97
127/220 3 60 31/39 102 28/35 92
G5-436 (30REOZK) 2/21h
Alternator Specifications
Specifications Alternator
Manufacturer Kohler
Type 4-Pole, Rotating-Field
Exciter type Brushless, Wound Field
Leads: quantity, type
12, Reconnectable
4, 110-120/220-240 V
Voltage regulator Solid State, Volts/Hz
Insulation: NEMA MG1
Material Class H
Temperature rise 130C, Standby
Bearing: quantity, type 1, Sealed
Coupling Flexible Disc
Amortisseur windings Full
Voltage regulation, no-load to full-load Controller Dependent
One-step load acceptance 100% of Rating
Unbalanced load capability 100% of Rated
Standby Current
NEMA MG1, IEEE, and ANSI standards compliance for
temperature rise and motor starting.
Capable of sustained line-to-neutral short-circuit current of up
to 300% of the rated current for up to 2 seconds. (IEC
60092-301 short-circuit performance.)
Sustained short-circuit current enabling downstream circuit
breakers to trip without collapsing the alternator field.
Self-ventilated and dripproof construction.
Windings are vacuum-impregnated with epoxy varnish for
dependability and long life.
Superior voltage waveform from a two-thirds pitch stator and
skewed rotor.
Specifications Alternator
Peak motor starting kVA: (35% dip for voltages below)
480 V 4D5.6 (12 lead) 75
480 V 4D8.3 (12 lead) 120
240 V 4E5.6 (4 lead) 44
240 V 4E8.3 (4 lead) 74
Application Data
Engine
Engine Specifications
Manufacturer Kohler Diesel
Engine model KDI2504TM/G18
Engine type 4-Cycle, Turbocharged
Cylinder arrangement 4 Inline
Displacement, L (cu. in.) 2.5 (158)
Bore and stroke, mm (in.) 88 x 102 (3.46 x 4.02)
Compression ratio 18:1
Piston speed, m/min. (ft./min.) 367 (1206)
Main bearings: quantity, type 5, Sleeve
Rated rpm 1800
Max. power at rated rpm, kWm (BHP) 36.4 (48.8)
Cylinder head material Cast Iron
Crankshaft material Cast Iron
Valve material:
Intake Stainless Steel
Exhaust Stainless Steel
Governor: type, make/model Mechanical
(or Electronic *)
Frequency regulation, no-load to full-load
G5-436 (30REOZK) 2/21h
Application Data
Cooling
Radiator System
Ambient temperature, C (F) * 50 (122)
Engine jacket water capacity, L (gal.) 4.4 (1.6)
Radiator system capacity, including
engine, L (gal.) 11.4 (3)
Engine jacket water flow, Lpm (gpm) 59.0 (15.6)
Heat rejected to cooling water at rated
kW, dry exhaust, kW (Btu/min.) 27.0 (1536)
Water pump type Centrifugal
Fan diameter, including blades, mm (in.) 406 (16.0)
Fan, kWm (HP) 0.6 (0.8)
Max. restriction of cooling air, intake and
discharge side of radiator, kPa (in. H2
O) 0.125 (0.5)
* Enclosure reduces ambient temperature capability by 5°C (9°F).
Operation Requirements
Air Requirements
Radiator-cooled cooling air,
m3
/min. (scfm) 53.8 (1900)
Combustion air, m3
/min. (cfm) 2.7 (96.9)
Heat rejected to ambient air:
Engine, kW (Btu/min.) 10.3 (587)
Alternator, kW (Btu/min.) 6.7 (381)
Max. air intake restriction, kPa (in. Hg) 3.0 (0.89)
Air density = 1.20 kg/m3
(0.075 lbm/ft3
)
Fuel Consumption
Diesel, Lph (gph) at % load Standby Rating
100% 9.8 (2.6)
75% 7.9 (2.1)
50% 5.7 (1.5)
25% 3.4 (0.9)
Diesel, Lph (gph) at % load Prime Rating
100% 9.1 (2.4)
75% 7.2 (1.9)
50% 5.3 (1.4)
25% 3.0 (0.8)
Controller
APM402 Controller
Provides advanced control, system monitoring, and system diagnostics
for optimum performance and compatibility.
Digital display and menu control provide easy local data access
Measurements are selectable in metric or English units
Remote communication thru a PC via network or
serial configuration
Controller supports Modbus protocol
Integrated hybrid voltage regulator with ±0.5% regulation
Built-in alternator thermal overload protection
NFPA 110 Level 1 capability
Refer to G6-161 for additional controller features and accessories.
Modbus is a registered trademark of Schneider Electric.
Dimensions and Weights
Overall Size, L x W x H, mm (in.):
Open Unit Skid: 1400 x 813 x 1024 (55.1 x 32.0 x 40.3)
Enclosure Skid: 1938 x 813 x 1174 (76.5 x 32.0 x 47.0)
Weight (radiator model), wet, kg (lb.): 512 (1130)
2015 Kohler Co. All rights reserved.
DISTRIBUTED BY:
NOTE: This drawing is provided for reference only and should not be used for planning
installation. Contact your local distributor for more detailed information.
H
W L
G5-436 (30REOZK) 2/21h
Additional Standard Features
Air Cleaner, Heavy Duty with Air Cleaner Restriction Indicator
Alternator Protection
Battery Rack and Cables
Closed Crankcase Ventilation
Oil Drain and Coolant Drain with Hose Barb
Oil Drain Extension (with enclosure models only)
Operation and Installation Literature
Stainless Steel Fasteners on Enclosure (with enclosure models only)
Rodent Guards
Available Options
Approvals and Listings
CSA Certified
IBC Seismic Certification
UL2200 Listing
Enclosed Unit
Sound Enclosure (with enclosed critical silencer)
Weather Enclosure (with enclosed critical silencer)
Stainless Steel Latches and Hinges
Open Unit
Exhaust Silencer, Critical (kit: PA-352663)
Flexible Exhaust Connector, Stainless Steel
Fuel System
Flexible Fuel Lines
Fuel Pressure Gauge
Subbase Fuel Tanks
Controller
Two Input/Five Output Module
Manual Speed Adjust (requires Electronic Governor)
Remote Annunciator Panel
Remote Emergency Stop
Run Relay
Cooling System
Block Heater (600 W, 110-120 V)
Required for ambient temperatures below 0°C (32°F).
Radiator Duct Flange
Electrical System
Alternator Strip Heater
Battery
Battery Charger, Equalize/Float Type
Battery Heater
Electronic Governor
Line Circuit Breaker (NEMA type 1 enclosure)
Line Circuit Breaker with Shunt Trip (NEMA type 1 enclosure)
Miscellaneous
Engine Fluids Added
Rated Power Factor Testing
Literature
General Maintenance
NFPA 110
Overhaul
Production
Warranty
2-Year Basic Limited Warranty
5-Year Basic Limited Warranty
5-Year Comprehensive Limited Warranty
Other Options
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
KOHLER CO., Kohler, Wisconsin 53044 USA
Phone 920-457-4441, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KOHLERPower.com
Droop, 5%
(or Isochr. *)
Frequency regulation, steady state ±0.5%
Frequency Fixed
Air cleaner type, all models Dry
* Requires available electronic governor option
Exhaust
Exhaust System
Exhaust manifold type Dry
Exhaust flow at rated kW, m3
/min. (cfm) 7.8 (275)
Exhaust temperature at rated kW, dry
exhaust, C (F) 543 (1009)
Maximum allowable back pressure,
kPa (in. Hg) 8 (2.4)
Exhaust outlet size at engine hookup,
mm (in.) 50.8 (2)
Engine Electrical
Engine Electrical System
Battery charging alternator:
Ground (negative/positive) Negative
Volts (DC) 12
Ampere rating 50
Starter motor rated voltage (DC) 12
Battery, recommended cold cranking
amps (CCA):
Quantity, CCA rating One, 650
Battery voltage (DC) 12
Fuel
Fuel System
Fuel supply line, min. ID, mm (in.) 8.0 (0.31)
Fuel return line, min. ID, mm (in.) 6.0 (0.25)
Max. lift, electric fuel pump, m (ft.) 3.0 (10.0)
Max. fuel flow, Lph (gph) 46.0 (12.2)
Max. return line restriction, kPa (in. Hg) 20 (5.9)
Fuel filter
Prefilter 74 Microns
Primary/Water Separator 5 Microns @ 98%
Efficiency
Recommended fuel #2 Ultra Low Sulfur Diesel
Lubrication
Lubricating System
Type Full Pressure
Oil pan capacity, L (qt.) 10.7 (11.3)
Oil pan capacity with filter, L (qt.) 11 (11.6)
Oil filter: quantity, type 1, Cartridge
Oil cooler —
Kohler recommends the use of Kohler Genuine oil and filters.
120/240 3 60 31/39 93 28/35 84
120/240 1 60 29/29 121 26/26 108
139/240 3 60 31/39 93 28/35 84
220/380 3 60 31/39 59 28/35 53
277/480 3 60 31/39 47 28/35 42
347/600 3 60 31/39 37 28/35 34
4E5.6 120/240 1 60 29/29 121 26/26 108
4E8.3 120/240 1 60 31/31 129 27/27 113
RATINGS: All three-phase units are rated at 0.8 power factor. All single-phase units are rated at 1.0 power factor. Standby Ratings: Standby rating is applicable to varying loads for
the duration of a power
outage. There is no overload capability for this rating. Prime Power Ratings: At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available
for one hour in twelve.
Ratings are in accordance with ISO-8528-1 and ISO-3046-1. For limited running time and continuous ratings, consult the factory. Obtain the technical information bulletin (TIB-101) for
ratings guidelines,
complete ratings definitions, and site condition derates. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation
or liability whatsoever.
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