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HomeMy WebLinkAbout1079 Falcon Ridge Rd_Specs.pdfEPA-Certified for Stationary Emergency Applications Diesel Model:30REOZK Standard Features Ratings Range 60 Hz Standby: kW 23-31 kVA 23-39 Prime: kW 21-28 kVA 21-35 208-600 V Kohler Co. provides one-source responsibility for the generating system and accessories. The generator set and its components are prototype-tested, factory-built, and production-tested. The 60 Hz generator set offers a UL 2200 listing. The generator set accepts rated load in one step. The 60 Hz generator set meets NFPA 110, Level 1, when equipped with the necessary accessories and installed per NFPA standards. The generator set engine is certified to meet the Environmental Protection Agency (EPA) emergency stationary emissions requirements. A one-year limited warranty covers all generator set systems and components. Two- and five-year extended limited warranties are also available. Alternator features: Kohler’s wound field excitation system with its unique PowerBoost design delivers great voltage response and short-circuit capability. The brushless, rotating-field alternator has broadrange reconnectability. Other features: Kohler designed controllers for one-source system integration and remote communication. See Controllers on page 3. The low coolant level shutdown prevents overheating (standard on radiator models only). Integral vibration isolation eliminates the need for under-unit vibration spring isolators. G5-436 (30REOZK) 2/21h Generator Set Ratings 130 C Rise Standby Rating 105 C Rise Prime Rating Alternator Voltage Ph Hz kW/kVA Amps kW/kVA Amps 4D5.6 120/208 3 60 29/36 101 26/33 90 127/220 3 60 29/36 95 26/33 85 120/240 3 60 29/36 87 26/33 78 120/240 1 60 23/23 96 21/21 88 139/240 3 60 29/36 87 26/33 78 220/380 3 60 27/34 51 25/31 47 277/480 3 60 29/36 44 26/33 39 347/600 3 60 29/36 35 26/33 31 4D8.3 120/208 3 60 31/39 108 28/35 97 127/220 3 60 31/39 102 28/35 92 120/240 3 60 31/39 93 28/35 84 120/240 1 60 29/29 121 26/26 108 139/240 3 60 31/39 93 28/35 84 220/380 3 60 31/39 59 28/35 53 277/480 3 60 31/39 47 28/35 42 347/600 3 60 31/39 37 28/35 34 4E5.6 120/240 1 60 29/29 121 26/26 108 4E8.3 120/240 1 60 31/31 129 27/27 113 RATINGS: All three-phase units are rated at 0.8 power factor. All single-phase units are rated at 1.0 power factor.Standby Ratings:Standby rating is applicable to varying loads for the duration of a power outage. There is no overloadcapability forthis rating.PrimePower Ratings:Atvarying load, the numberof generatorset operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in accordance with ISO-8528-1 and ISO-3046-1. For limited running time and continuous ratings, consult the factory. Obtain the technical information bulletin (TIB-101) for ratings guidelines, complete ratings definitions, and site condition derates.The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. G5-436 (30REOZK) 2/21h Alternator Specifications Specifications Alternator Manufacturer Kohler Type 4-Pole, Rotating-Field Exciter type Brushless, Wound Field Leads: quantity, type 12, Reconnectable 4, 110-120/220-240 V Voltage regulator Solid State, Volts/Hz Insulation: NEMA MG1 Material Class H Temperature rise 130 C, Standby Bearing: quantity, type 1, Sealed Coupling Flexible Disc Amortisseur windings Full Voltage regulation, no-load to full-load Controller Dependent One-step load acceptance 100% of Rating Unbalanced load capability 100% of Rated Standby Current NEMA MG1, IEEE, and ANSI standards compliance for temperature rise and motor starting. Capable of sustained line-to-neutral short-circuit current of up to 300% of the rated current for up to 2 seconds. (IEC 60092-301 short-circuit performance.) Sustained short-circuit current enabling downstream circuit breakers to trip without collapsing the alternator field. Self-ventilated and dripproof construction. Windings are vacuum-impregnated with epoxy varnish for dependability and long life. Superior voltage waveform from a two-thirds pitch stator and skewed rotor. Specifications Alternator Peak motor starting kVA:(35% dip for voltages below) 480 V 4D5.6 (12 lead) 75 480 V 4D8.3 (12 lead) 120 240 V 4E5.6 (4 lead) 44 240 V 4E8.3 (4 lead) 74 Application Data Engine Engine Specifications Manufacturer Kohler Diesel Engine model KDI2504TM/G18 Engine type 4-Cycle, Turbocharged Cylinder arrangement 4 Inline Displacement, L (cu. in.) 2.5 (158) Bore and stroke, mm (in.) 88 x 102 (3.46 x 4.02) Compression ratio 18:1 Piston speed, m/min. (ft./min.) 367 (1206) Main bearings: quantity, type 5, Sleeve Rated rpm 1800 Max. power at rated rpm, kWm (BHP) 36.4 (48.8) Cylinder head material Cast Iron Crankshaft material Cast Iron Valve material: Intake Stainless Steel Exhaust Stainless Steel Governor: type, make/model Mechanical (or Electronic *) Frequency regulation, no-load to full-load Droop, 5% (or Isochr. *) Frequency regulation, steady state ±0.5% Frequency Fixed Air cleaner type, all models Dry * Requires available electronic governor option Exhaust Exhaust System Exhaust manifold type Dry Exhaust flow at rated kW, m 3/min. (cfm) 7.8 (275) Exhaust temperature at rated kW, dry exhaust,C (F)543 (1009) Maximum allowable back pressure, kPa (in. Hg)8 (2.4) Exhaust outlet size at engine hookup, mm (in.)50.8 (2) Engine Electrical Engine Electrical System Battery charging alternator: Ground (negative/positive) Negative Volts (DC)12 Ampere rating 50 Starter motor rated voltage (DC) 12 Battery, recommended cold cranking amps (CCA): Quantity, CCA rating One, 650 Battery voltage (DC) 12 Fuel Fuel System Fuel supply line, min. ID, mm (in.)8.0 (0.31) Fuel return line, min. ID, mm (in.) 6.0 (0.25) Max. lift, electric fuel pump, m (ft.) 3.0 (10.0) Max. fuel flow, Lph (gph) 46.0 (12.2) Max. return line restriction, kPa (in. Hg) 20 (5.9) Fuel filter Prefilter 74 Microns Primary/Water Separator 5 Microns @ 98% Efficiency Recommended fuel #2 Ultra Low Sulfur Diesel Lubrication Lubricating System Type Full Pressure Oil pan capacity, L (qt.)10.7 (11.3) Oil pan capacity with filter, L (qt.)11 (11.6) Oil filter: quantity, type 1, Cartridge Oil cooler — Kohler recommends the use of Kohler Genuine oil and filters. G5-436 (30REOZK) 2/21h Application Data Cooling Radiator System Ambient temperature,C (F) *50 (122) Engine jacket water capacity, L (gal.) 4.4 (1.6) Radiator system capacity, including engine, L (gal.)11.4 (3) Engine jacket water flow, Lpm (gpm) 59.0 (15.6) Heat rejected to cooling water at rated kW, dry exhaust, kW (Btu/min.)27.0 (1536) Water pump type Centrifugal Fan diameter, including blades, mm (in.) 406 (16.0) Fan, kWm (HP)0.6 (0.8) Max. restriction of cooling air, intake and discharge side of radiator, kPa (in. H2O)0.125 (0.5) * Enclosure reduces ambient temperature capability by 5°C (9°F). Operation Requirements Air Requirements Radiator-cooled cooling air, m3/min. (scfm)53.8 (1900) Combustion air, m 3/min. (cfm) 2.7 (96.9) Heat rejected to ambient air: Engine, kW (Btu/min.) 10.3 (587) Alternator, kW (Btu/min.) 6.7 (381) Max. air intake restriction, kPa (in. Hg) 3.0 (0.89) Air density = 1.20 kg/m 3 (0.075 lbm/ft 3) Fuel Consumption Diesel, Lph (gph) at % load Standby Rating 100%9.8 (2.6) 75%7.9 (2.1) 50%5.7 (1.5) 25%3.4 (0.9) Diesel, Lph (gph) at % load Prime Rating 100%9.1 (2.4) 75%7.2 (1.9) 50%5.3 (1.4) 25%3.0 (0.8) Controller APM402 Controller Provides advanced control, system monitoring, and system diagnostics for optimum performance and compatibility. Digital display and menu control provide easy local data access Measurements are selectable in metric or English units Remote communication thru a PC via network or serial configuration Controller supports Modbus protocol Integrated hybrid voltage regulator with ±0.5% regulation Built-in alternator thermal overload protection NFPA 110 Level 1 capability Refer to G6-161 for additional controller features and accessories. Modbus is a registered trademark of Schneider Electric. Dimensions and Weights Overall Size, L x W x H, mm (in.): Open Unit Skid: 1400 x 813 x 1024 (55.1 x 32.0 x 40.3) Enclosure Skid: 1938 x 813 x 1174 (76.5 x 32.0 x 47.0) Weight (radiator model), wet, kg (lb.): 512 (1130) 2015 Kohler Co. All rights reserved. DISTRIBUTED BY: NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information. H LW G5-436 (30REOZK) 2/21h Additional Standard Features Air Cleaner, Heavy Duty with Air Cleaner Restriction Indicator Alternator Protection Battery Rack and Cables Closed Crankcase Ventilation Oil Drain and Coolant Drain with Hose Barb Oil Drain Extension (with enclosure models only) Operation and Installation Literature Stainless Steel Fasteners on Enclosure (with enclosure models only) Rodent Guards Available Options Approvals and Listings CSA Certified IBC Seismic Certification UL2200 Listing Enclosed Unit Sound Enclosure (with enclosed critical silencer) Weather Enclosure (with enclosed critical silencer) Stainless Steel Latches and Hinges Open Unit Exhaust Silencer, Critical (kit: PA-352663) Flexible Exhaust Connector, Stainless Steel Fuel System Flexible Fuel Lines Fuel Pressure Gauge Subbase Fuel Tanks Controller Two Input/Five Output Module Manual Speed Adjust (requires Electronic Governor) Remote Annunciator Panel Remote Emergency Stop Run Relay Cooling System Block Heater (600 W, 110-120 V) Required for ambient temperatures below 0°C (32°F). Radiator Duct Flange Electrical System Alternator Strip Heater Battery Battery Charger, Equalize/Float Type Battery Heater Electronic Governor Line Circuit Breaker (NEMA type 1 enclosure) Line Circuit Breaker with Shunt Trip (NEMA type 1 enclosure) Miscellaneous Engine Fluids Added Rated Power Factor Testing Literature General Maintenance NFPA 110 Overhaul Production Warranty 2-Year Basic Limited Warranty 5-Year Basic Limited Warranty 5-Year Comprehensive Limited Warranty Other Options _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com