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Home My WebLink AboutAir Tower SSC05 owners manualREV 6/16 SC05SS/VAC Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 2 TABLE OF CONTENTS INSTALLATION 11- 12 SITE PREPARATION 6 - 10 TECHNICAL SPECIFICATIONS 5 1 HP COMPRESSOR 16 - 17 MAJOR COMPONENTS 13 - 15 OPERATING INSTRUCTIONS 22 ELECTRONIC HEAD 21 HI FLOW COMPRESSOR 18 - 20 TROUBLESHOOTING 27 WIRING DIAGRAMS 23 - 26 VAC OPTION 34 - 35 PROGRAM SETTINGS 28- 33 DIMENSIONS 4 WARRANTY 36 SAFETY PRECAUTIONS 3 Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 3 When operating electrical equipment, basic precautions should always be followed, including the following: 1. Read all instructions before installing and using this product. 2. Care must be taken as burns can occur from touching hot parts. 3. Do not operate equipment and place out of service if machine is damaged. Do not return to service until equipment been examined by a qualified service person. 4. Users should follow the directions on the face of the machine. 5. This unit should not be operated by children. 6. This equipment is intended for motor vehicle use only. 7. To reduce the risk of fire, do not operate equipment in the vicinity of open containers of flammable liquids. 8. Keep hair, loose clothing, fingers and all parts of body away from moving parts. 9. Electrical circuit serving the equipment must be GFCI protected. Consult local and national codes for installation and use. 10. Equipment should not be installed within 20 feet of fuel dispensing pumps. Consult local and national codes for installation and use. 11. Unit contains a heater, so there may be hot surfaces in the unit. 12. Equipment must be securely fastened to a concrete pad prior to use. 13. Use only as described in this manual. Use only manufacture’s recommended attachments. 14. Always wear safety glasses and other appropriate personal protective equipment when servicing the equipment. 15. While servicing the machine, with the exception of troubleshooting, the power should be disconnected and properly locked out. 16. Ensure that tires are in suitable condition to be properly inflated. Do not inflate damaged tires. Do not over inflate tires. 17. If unit is equipped with the optional vacuum, do not pick up anything that is burning, such as cigarettes, matches, or hot ashes. Do not use to pick up flammable or combustible liquids, such as gasoline. Do not use without filters in place. "SAVE THESE INSTRUCTIONS" IMPORTANT SAFETY INSTRUCTIONS Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 4 DIMENSIONS Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 5 ELECTRICAL REQUIREMENT 110 VAC +/- 10%110 VAC +/- 10% ELECTRICAL FREQUENCY 60 Hz 60 Hz ELECTRICAL CONSUMPTION 13 AMPS 21 AMPS RECOMMENDED CIRCUIT BREAKER 20 A - CLASS C 30 AMP - CLASS C AIR PRESSURE DEFAULT SETTING 32 PSI 32 PSI AIR CALIBRATION RANGE 4 - 70 PSI 4 - 120 PSI AVERAGE AIR FLOW 3.4 - 2.5 CFM 5.3 - 4.2 CFM MAX PRESSURE OUTPUT 70 PSI 120 PSI OPERATIONAL TEMP RANGE * WITH OPTIONAL HEATER -30 - 140˚ F -30 - 140˚ F AIR RELATIVE HUMIDITY W/O CONDENSATION 0 -95%0 -95% WEIGHT 110 lbs 125 LBS ACCURACY < 1 % F.S. < 1 % F.S. SC05SS 1 HP SC05SS HIGH OUTPUT THE MOST COMMON APPLICATION OF THIS UNIT IS TO CALIBRATE TIRES. TECHNICAL CHARACTERISTICS Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 6 SITE PREPARATION **IMPORTANT NOTE** - Never install this equipment where its use cannot be observed and/or supervised. Unobserved equipment invites vandalism and theft. Excel Tire Gauge, LLC. recommends units to be mounted on a 30" X 30” X 6” concrete pad con- structed to not create a trip hazard and in compliance with ADA standards. Utility Requirements: Refer to electrical specifications information on specific machine installation requirements. Water Option: - Water line for water service units equipped with ¼” FPT connection - Use city water line pressure only - Install a ¼” Ball valve prior to connecting water line to the machine water line Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 7 UNPACKING Immediately inspect your unit for concealed loss or damage, which occurred in transit. If any such condition is found contact the carrier’s agent and file a claim immediately. There is a specific time limit for requesting a claim. Excel strongly recommends that you save the original factory packaging. For some models warranty service requires that you return the unit to the factory via UPS. Factory packaging should prevent damage in shipment. If you require new packaging contact the factory. INSTALLATION CHECK LIST: 1. Prepare site in accordance with Site Preparation. 2. Install proper electrical service as per the National Electrical & Local Codes 3. Run supply line (water) if needed. 4. Mount unit. 5. Connect electricity and/or water. 6. Check operation. Pre-set pressure and connect hose chuck to the tire. ELECTRICAL CONNECTIONS & GROUNDING This product should be connected to a grounded, metallic, permanent wiring system or an equip- ment grounding terminal lead on the product. Each air tower should have a dedicated GFCI protected branch circuit as below. Improperly sized circuits risk compressor damage. SC05SS 1 HP requires a GFCI protected 110 volt 20 amp dedicated circuit at the installation location. SC05SS HIGH OUTPUT (Truck unit) requires a GFCI protected 110 volt 30 amp dedicated circuit at the installation location. Consult the National Electrical Code and local autorities having jurisdiction for appropriate guidance. 1. Open lower side panel by removing all screws ( Tamper proof T27 bit required) 2. Ensure the air tower is plumb and level. 3. Bolt unit to the concrete base. 4. Two 7/8” knockouts are provided in the rear of unit to accept 1/2” electrical fittings. 5. Connect the power wires. a. Connect Phase (hot/black wire) to phase on power source. b. Connect Neutral (white wire) to neutral on power source. c. Connect ground wire (green wire) to ground on power source. 6. Turn breaker inside the store on re Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 8 BASE PLATE DIMENSIONS IMPORTANT: Anchors must not extend more than 1” above base plate in the to avoid interference with coin vault assembly. SECURING THE CABINET The construction of a concrete base is recommendable whenever possible. The following schematic drawing shows the correct position of the bolt holes and the distance between them. Water Option: Water ball valve must be installed. Use 1/4” water pipe/tubing. Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 9 Red Head Model # 11020 Internet # 100151116 Store SKU # 703131 1/2 in. x 4-1/4 in. Steel Hex-Nut-Head Concrete Wedge Anchors (10-Pack) Red Head Model # 11020 10-Pack 1/2-in x 4-1/4-in Wedge Anchors Item # 55603 RECOMMENDED ANCHORS: PREFERRED ANCHORS: 1/2” WEDGE ANCHOR BOLTS SC05SS BASE PLATE Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 10 WEDGE ANCHOR INSTALLATION INSTRUCTIONS Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 11 TYPICAL INSTALLATION PLACE UNIT OR TEMPLATE IN ITS INTENDED LOCATION. MARK LOCATION OF THE FOUR 3/4” MOUNTING HOLES ONTO THE CONCRETE BASE. REMOVE LOWER SIDE ACCESS PANEL WITH A T27 TAMPER- PROOF SECURITY BIT. Mark 4 mounting hole locations Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 12 SHIMMING IN BETWEEN THE CON- CRETE BASE AND THE BASE PLATE WITH 1/2” FENDER WASHERS MAY BE NECESSARY TO PLUMB AND LEVEL THE AIR MACHINE IF THE CONCRETE BASE IS NOT LEVEL. INSTALL WEDGE ANCHOR BOLTS, PLACE THE AIR MACHINE ONTO THE BOLTS, AND SECURE THE AIR MACHINE TO THE CONCRETE BASE. DRILL FOUR 1/2” DIAMETER HOLES WITH A HAMMER DRILL AND MASONARY BIT IN THE MARKED LOCATIONS TO ACCEPT THE WEDGE ANCHOR BOLTS. TYPICAL INSTALLATION (cont) Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 13 COMPONENTS P100 ELECTRONIC RELIEF VALVE IASSET QUICK CONNECT TERMINAL BLOCK SET I20A 20 amp BREAKER 1 HP unit I32A 32 amp BREAKER HO UNIT (TRUCK) SR50 SOLID STATE RELAY Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 14 EXW750 EXCEL COMPRESSOR EXWCAP EXCEL COMPRESSOR START CAPACITOR 3CC12 COMPRESSOR ISOLATOR MOUNT Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 15 OSF 1310 HEATER 400152 HEATER THERMOSTAT SCXFAN HEATER FAN Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 16 1 HP COMPRESSOR Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 17 1 HP COMPRESSOR The powerful 1.0 HP motor operates at only 1400 RPM creating less noise and less wear. The Oil-Free Dual Piston Pump System is engineered for high performance and durability. The Dual Piston Pump System produces 25% more air compared to other 1.0 Hp air compressor motors. The motor/pump is tested for a minimum life of 4000 hours before wear. Features: * Ultra Quiet - Only 60 decibels * Oil-Free Pump – Cleaner air for better tool operation. Less maintenance and Costs. * Thermal Overload Protector * 125 PSI Maximum Pressure * 110v / 60 hz * Low Amp Draw - 7.6 Amps * 23 pounds * L (10.5") x W (5.5") x H (8.5") Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 18 2.0 Hp Ultra Quiet & Oil-Free Pump/Motor HIGH OUT TRUCK UNIT 6.40 CFM @ 40 PSI 5.30 CFM @ 90 PSI Ultra Quiet & Oil-Free Air Compressor Pump/Motor is designed to be one of the quietest in the industry having only 70 decibels of sound. The Ultra Quiet Air Compressor Motors have been designed to increase duty cycle and allow for longer continuous run times. These motors are engineered to dissipate the heat better which allows for a cooler operation re- ducing wear and increasing life before service. The motor has a new valve plate design made with Swedish reed valves which improves air flow, reduces wear and decrease the sound level. The powerful 2.0 HP motor operates at only 1680 RPM creating less noise and less wear. The Oil-Free Dual Piston Pump System is engineered for high performance and durability. Features: * Ultra Quiet - Only 70 decibels * Oil-Free Pump – Cleaner air for better tool operation. Less maintenance and Costs. * Thermal Overload Protector * 150 PSI Maximum Pressure * 110v / 60 hz * Low Amp Draw - 15 Amps * 40 pounds * L (12.4") x W (6.1") x H (11.7") * Comes complete with - Capacitor, Air Filter and (4) Shock Struts * ETL * 1 Year Limited Warranty The The pump/motor has a Oil-Free Dual Piston pump designed to have a life cycle of 3000 Plus hours before repair. 2 HP HIGH OUTPUT TRUCK COMPRESSOR Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 19 2 HP HIGH OUTPUT TRUCK COMPRESSOR Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 20 2 HP HIGH OUTPUT TRUCK COMPRESSOR Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 21 Electronic Head – Exploded view Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 22 OPERATING INSTRUCTIONS Using the “+” or “-“button, preset desired pressure. Connect hose chuck to the tire stem. If tire pressure is greater than 3 PSI the Excel Tire Gauge will read and display the actual tire pressure, turn on compressor, inflate or deflate tire for a few seconds, close valves, read again and display actual tire pressure, inflate and deflates for few a sec- onds, repeating this procedure until the preset pressure is reached. When complete, the gauge will automatically stop and beep indicating that the operation is complete. The LCD reading will flash “END”, visually indicat- ing that the operation is completed. Removing the hose chuck from the tire stem, beep stops and compressor shuts off. If tire pressure is lower than 3 PSI (uncommon in gas station applications) the flat tire button must be pressed. Compressor will start and open load valve. The unit will automatically take over as soon as the tire has 3 PSI or more and finish the process as described above. TECHNICAL SUPPORT Our technical support staff is available at 1-888-813-4400 during normal business hours (8:00 - 8:00 E.S.T.) to answer any questions regarding ma- chine operation, components or spare parts. When calling technical sup- port it is extremely helpful to have the serial number and the machine model number readily available. Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 23 Wiring diagram Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 24 Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 25 BOARD FIRMWARE VERSION 1.4X AND 3.0.1 Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 26 BOARD FIRMWARE VERSION 3.0.3 AND ABOVE Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 27 TROUBLESHOOTING Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 28 PROGRAMMING SETTINGS Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 29 Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 30 Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 31 Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 32 Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 33 Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 34 AIR/VAC OPTION Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 35 VAL6336 EXCEL VAC MOTOR IVF441 EXCEL VACUUM FILTER VAC10HOSE156 15 FT VACUUM HOSE VAC CLAW WITH ADAPTER Excel Tire Gauge, LLC. 215 Jefferson Blvd, Warwick, RI 02888 Tel: 401 732 8420 Fax: 401 384 6157 WWW.EXCELTIREGAUGE.COM 36 WARRANTY All parts, excluding hose and hose chucks, have one year limited warranty from date of purchase (Outside labor is not covered). Excel requires that the customer calls into our Technical Support Dept. to troubleshoot the problem first before shipping any parts back to us under war- ranty. Contact Info: Phone: 401-732-8420 Toll Free: 1-866-455-8768 Office hours: Monday - Friday 8:00AM – 4:30 PM (EST) After troubleshooting the problem and warranty is validated, our Technical Support Rep. will issue a RMA # (Return Merchandise Authorization) for the defected part(s) to be returned. Defective parts should be sent to Excel along with serial number of the ma- chine, installation date, and problem. With a black marker, make sure to write the RMA # on the outside of the box. Once the defected part has been received, a new or repaired part will be sent back free of charge via ground freight. Expedited freight is at an additional cost. Note: Freight cost is not included when shipping the defected part back. . Important: Use of this product in any way not stated in this manual can com- promise safety features of this product.