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HomeMy WebLinkAboutPacket D o D o New Castle Modular, Inc. 432 North Memorial Drive New Castle, Indiana 47362 Phone (765) 521-0788 Toll Free (888) 888-0575 FAX (765) 529-5605 u o U D U U U 'U Dear Administrator: u August, 2001 ~ Population increases, interior building renovations and additional pro~ams all strain on a school or church's present facility. Relocatable classroom buildings ar cost-effective solution to you need for classroom, office, library, bible study, meeting room, kindergarten, band room, computer room and other space requirements. Many schools and churchs have found the solution to New Castle Modular, Inc. Here is why: U J U U J . 29 years of quality manufacturing experience . Buy manufacturer-direct and eliminate the middleman mark-up . We are the basis for 95% of the relocatable classroom specifications in the State ofIndiana. . We exceed Indiana and Illinois education, construction and life safety codes . Consistently high resale value . All warranty and service work is performed by the manufacturer's factory technicians . We provide the enclosed modular classroom specifications as an easy to use specification base for your relocatable building project. . A proven track record of quality construction and service - check out our references. Not only do we manufacturer quality modular classroom buildings, we also design, sell, lease, service, install and relocate them. Let us manufacture a relocatable classroom, designed by you, to meet your specific needs. Sincerely, ~~~. Ronald S. Sawicki New Castle Modular,,Inc. I I U o o IQ ~ o ~ ~ a o t o ~ D D o o o o ~ COLLEGEWOOD ELEMENTARY SCHOOL .J D ~ Q Q :~ I 10 D ~ o Q o Q o ~ a a o a o New Castle Modular, Inc. 432 North Memorial Drive New Castle, Indiana 47362 Phone (765) 521-0788 Toll Free (888) 888-0575 FAX (765) 529-5605 INDIANA REFERENCE LIST Avon Community Schoo! Corp. Bartholomew Consolidated School Corp. Batesville Community School Corp. Blackford County Schools . Carmel Clay Schools Center Grove Community School Corp. Concord Central School Corporation Crawford County Community Sch. Corp. Crown Point Community School Corp. Culver Community Schoo Is Corp. DeKalb County C.U.S.D DeKalb County Eastern C.S.D. Duneland School Corporation Eagle-Union Communi~y School Corp. East Allen County Schools East Porter County School Corp. Eastern School District Fayette County School Corporation Franklin Community School Corp. Franklin Township Comm. S.D. Fremont Community Schools Hamilton Community Sch80ls Hamilton Southeastern Schools Huntington County Comrn. S.D. Jennings County Schools Kankakee Valley School Corp. La Porte Community School Corp. Lafayette School Corporation Lanesville Community School Corp. Lawrence Township, M.S.D. of Lebanon Community School Corp. Middlebury Community Schools Milan Community School Corp. Mooresville Consolidated Sch. Corp. Mt. Vernon Community School Corp. New Albany-Floyd County Con. S.C. New Castle Community School Corp. New Durham Township, M.S.D. Noblesville Schools North Adams Community Schools North Spencer County School Corp. North West Hendricks School Corp. Oregon-Davis School Corporation . Penn-Harris-Madison School Corp. Perry Township, M.S.D. of I Peru Community School Corporation Pike Township, M.S.D. of Pioneer Regional School Corporation Plainfield Community School Corporation Prairie Heights Community School Corp. Richmond Community Schools South Montgomery Comm. School Corp. South Newton School Corporation Southeastern School Corporation Southern Hancock County Southwest Allen County, M.S.D. of Southwest School Corporation Steuben County, M.S.D. of Switzerland County School Corp. Tippecanoe School Corporation Union-North United School Corp. Vigo County School Corporation Vincennes Community School Corp. Warren Township, M.S.D. of Warrick County School Corp. Washington Community Schools, Inc. Washington Township, M.S.D. of Wayne Township, M.S.D. of West Lafayette Community Sch. Corp. West Noble School Corp. Western Boone County Comm. Sch. Corp. Westfield- \Vashington Schools White River Valley School Corp. Whitley Cocnty Consolidated Schools 1. Asphalt shingles (not fiberglass) are installed over 30 lb. felt roofing. Shingles are seal-down type for extra years of dependability. A continuous ridge vent and perforated soffits in a 6-inch overhang provide air flow. 2. The classroom arrives at the site bearing the inspection seal of all necessary state agencies. The unit is ready to be bolted down, plugged in and turned on for education. 3. Roof trusses have a pitch of 2:12. The center beam is designed for maximum strength and minimum interruption of the ceiling. Trusses and beams have been certified by state building departments. 4. Sixteen lighting fixture panels, each with four 4 ft. bulbs, are recessed into the suspended ceiling for ample candlepower. 5. Suspended ceiling uses 2'x4' pre-finished acoustical lay-in panels. This double web grid system meets ASTM specifications. R-22 insulation resists heat and cold. 6. Exterior entrance light. 7. Teacher's closet contains 5 full width shelves and a locking door. 8. 1 O-inch steel perimeter I-Beam frame provides positive support for entireGlassroom. 9. A galvanized steel moisture barrier is heavy enough to stop vermin. This barrier holds the R-19 fiberglass insulation in place. '--' .. -. ...~~ ~ ,jgI!jJiiii 10. Electrical wiring is all-copper construction installed in EMT conduit. Connection is through a 100 Amp (min.) breaker-type service panel. Duplex grounding- type receptacles are strategically located. 11. Unideck is built in one piece, then split for construction of transportable units. This assures a smooth fit when the classroom is assembled at the site. 12. Floor covering is a 58 oz., 100% filament olefin carpeting with unitary backing that meets HUD & FHA certifications. It will provide a seamless appearance. -_. . - ~ " .. 13. Side walls are built to commercial frame construction standards - studs are on 16" centers, with R-11 faced fiberglass insulation. Sheathing is 7/16" oriented strand board. 14. Vinyl covered tack boards. 15. Slate chalkboards with trays and map rails. 16. Clock and pre-wired clock outlet. 17. Interior walls are pre-finished, all-wood hardwood laminate paneling, not print- finished board. All trim is installed. ..- ..- .. li . ~dr io....--.. 18. T. V. outlet jack, with exterior coaxial connector, 19. Intercom call button and ceiling mounted speaker. 20. Emergency lighting system, with battery pack. 21. Floor joists are nailed and glued to tongue & groove underflooring for a unideck system that supports a load of 109 pounds per square foot. 22. Student coat hook rack is wall-mounted. 23. Interior exit lights over each door contain emergency battery packs. 24. Entrance door locks are supplied per school specifications, for ease in k~ to e~g 10 "sterr--, ~ ~ ,~ .' ,<,;.. ."" 25. Steel exterior doors and frames are fully insulated and equipped with panic hardware. Doors and equipment meet handicapped codes. Location may be changed to suit the installation site. 26. Manual fire alarm and extinguisher. 27. Layout of piers and supports is carefully designed to balance the floor load throughout the classroom, with no soft spots. Hurricane tie-downs (not shown) girdle the structure and attach to piers, providing positive anchorage ven' pvere her. 28. Heavy-duty aluminum vertical siding, with baked enamel finish, provides rugged durability against the elements. All soffits are enclosed, 30. Three HVAC units per classroom provide heat, fresh air or air conditioning. Each unit contains its own thermostat control. Electrical receptacles are on dedicated circuits. 31. Aluminum sliding windows are fur- nished complete with storms and screens. Location may be changed to suit the installation site. Room-darkening shades are designed for use with audio-visual equipment. 32. Gutters and downspouts are com- mercial grade, 5 inch seamless aluminum, i ,lied Pi the ""1roo '<Wf pi P, o D o D D D D D D D D D !D D D D D D D MODULAR RELOCATABLECLASSROOM SPECIFICATIONS The relocatable classrooms must be equal in quality and design to the specifications as manufactured by New Castle Modular, Inc., New Castle, Indiana. The following manufacturers will be considered, providing their classroom building equals or exceeds the quality specified, and they can provide a specific type, size, function, and arrangement specified. 1. Commercial Structures, Nappanee, IN. 2. Madeline Industries, Bristo~ IN 3. Miller Structures, Elkhart, IN 4. New Castle Modular Inc., New Castle, IN Substitution of manufactures will not be allowed. The naming of manufacturers is done for the express purpose of establishing a basis of quality, durability, efficiency, appearance and simplification of maintenance and not for the purpose of limiting competition. All bidders are required to name the manufacturer as part of their bid. All bidders must provide the school corporation name, contact name, location and telephone number of five verifiable installations where they have previously constructed and furnished classrooms in the State ofIndiana that met all necessary codes and the specifications described herein. The unit shall measure 24 feet by 44 feet installed on the job site. Classroom area will be clear span. Center support post will not be accepted. Floor Construction: Frame assembly shall be a 10" junior I beam, perimeter type, with longitudinal floor design to accomplish a minimum live load of one hundred pound per square foot. Outrigger frame will not be accepted. Floor decking shall be %" tongue and groove OSB by Georgia Pacific or equa~ glued and stapled on to 2x6 floor joist, 16" on center. The floor insulation shall be R-19 (six inches) fiberglass as manufactured by Manville or equal. Continuous, 30 gauge, galvanized steel bottom metal will be used by a moisture and vermin barrier. The pier layout to achieve the building load shall be designed by the manufacturer. The owner will install the piers to grade level. Tie downs will be furnished by the bidder. Stoops, steps, ramps, walks, as required, will be by owner. Side Wall Construction: Classroom walls will be 2x4 construction, SPF #2 or better studs, 16" on center side walls with R-ll (3 W' inches) fiberglass kraft faced insulation. Interior wall covering of prefinished, real hardwood oak: veneered plywood paneling, y.." thick by Georgia Pacific or equal. Simulated wood grain finish on plywood paneling will not be acceptable. o o o o o 10 o o D D D D D D D D o o '0 Exterior Wall Construction: Exterior covering shall be fu.ctory applied .024 baked enamel, vertical (no horizontal or diagonal application will be accepted) aluminum siding in 12" wide pieces. Application shall be such that each individual 12" piece is interlocked and stapled into place with not exposed fasteners. Siding in 8' sheets will not be accepted. The only exposed fasteners (screws) will be at the top of the skirting Z channel. Skirting material will be identical to the siding material. All exterior walls, gables, and fascia board shall be covered or enclosed with matching or accenting material. Exterior wall sheathing shall be 7/16" OSB. Roof Construction: Roofsheathing shall be 7/16" OSB glued and stapled 24" on center. Insulation shall be R-22 (7 inches) fiberglass insulation with vapor barrier. Roofing material shall be half lap, 30# feh paper under asphalt, seal down shingle as manufactured by IKO. Roof to have a two twelve pitch, six inch over-hang and continuous ridge and soffit ventilation. Humidistat ventilators will not be accepted. Two 27" tall laminated 2x4 beams shall be used as the centerline structure. Electrical Wiring and Lighting: Manufacturer shall use copper wire of required size and it must be installed in rigid conduit. Supplied duplex outlets, dedicated HV AC outlets, one clock outlet, emergency lighting (with battery pack), sixteen recessed lighting fixture panels (surface mounted fixtures are not acceptable) - each panel containing ( four) T -8, 4'bulbs, with electronic ballasts, exit lights (with battery packs) located inside classroom over each door, intercom speaker with call button, coaxial TV outlet, exterior light and 100 amp panel box. Final connection between the electrical panel and the metering point will be by Owner. Manufacturer shall supply conduit runs for fire alarm system with fixtures supplied by owner. An electric wall clock of suitable size to be seen the length of the building shall also be provided by the bidder. Door, Wmdows, Hardware: Entry doors shall be 3068, fully insulated 16 gauge metal as manufactured by Amweld Corporation with LCN closures (#1460). Entry doors shall have 8" x 16" light and be equipped with Von duprin panic devices (22EO x 3') and entrance hardware (230NL) equipped with Best Lock Company construction cylinder. Door frame and jamb shall be hollow metal. Wood or aluminum trim around the door will not be accepted. Windows shall be 46" x 36" aluminum horizontal sliders, painted, insulated glass, storms, screens and latching device as manufactured by Kinro Manufacturing. Each window is 50% operable. There shall be three (3) windows per classroom. All windows shall be provided with room darkening shade suitable for use of audio-visual equipment. Ceiling: Suspension system shall be manufactured by Chicago Metallic Corporation. System to be commercial quality double web construction. Main runner #211 .015 metal thickness, 4' tee to be interlocking tee #1214.015 metal thickness, with a hemmed wall mold #1420. System to meet ASTM classifications. Material to be cold rolled electro- galvanized stee~ installed per manufacturers recommendation. Ceiling tiles shall be 2' x 4' Celotex Baroque, 5/8" acoustic~ mineral composition. Gypsum ceilings are not acceptable. D D o D D o D D D D o o D o o D o o o Chalkboards and Tackboards: Two 4' x 8', chalkboards, fused enamel steel with aluminum frames, solid chalk tray and map rail. Two 4' x 4' vinyl covered tackboards with aluminum frames as manufactured by Claridge or equal. Floor Covering: Carpet to be 100 percent filament olefin with double-lock unitary backing that meet HUD and FHA certification, with a minimum of26 oz.lsquare yard finished pile weight. Total weight of carpet shall be a minimum of 58 ounces per square yard. Carpet will be glued down directly to flooring with glue as recommended by manufacturer. Carpet will be equal to the quality of that of Aladdin. A copy of the carpet specifications shall be supplied with the bid. Vinyl cove base is to be used as trim. Heating, Ventilation, Air Conditioning: HV AC shall be Trane through the wall units. Three 15,000 BTU/5 KW units with separate thermostat control on each unit, shall be installed in the classroom. A minimum one-year full and five-year limited manufacturer's warranty for this equipment shall be supplied with the bid. No substitutions are allowed. Fire Extinguisher: Ten pound ABC dry chemical fire extinguisher as manufactured by General or equal. UL Rating 10A/80BC. Coat Rack: One (1) 60" x 12" chrome plated coat rack as manufactured by Emco or equal. Teacher Closet: 2' x 4' teacher's closet shall be provided with locking door and 5 shelves. Guttering: Gutters and downspouts shall be installed on the job site by the bidder. All guttering shall be 5 inch seamless, aluminum, commercial grade, and nailed securely to the end of the rafter.