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HomeMy WebLinkAboutSpill Prevention, Control & Countermeasure Plan o o o D o o D ,0 o o D E o o D D ~ o D Marlin Marietta Aggregates SPILL PREVENTION, CONTROL, AND COUNTERMEASURE PLAN Carmel Sand 11010 Hazel Dell Parkway Carmel, Indiana 46280 Hamilton County, Indiana ~~\N(~"1RRmii~i~~j!)i@fF1Rl;j12~?({!)} "-~7:~c ',,', ','.., 7',:. .~" :';', 'f"~:-~"'" :S,':','JfT:~'.' :"-:-:~ I hereby certify that I or my designated agent has visited and examined the facility, and being familiar with the provisions of 40 CFR Part 112, attest that this spec has been prepared in accordance with good engineering practices, including consideration of applicable industry standards and the requirements of 40 CFR 112, that procedures for required inspections and testing have been established, and that the Plan is adequate for the facility. (Seal) "II11IUIlllD'Q. ~, oTL "blf. ~..~ orof:.n Va '#" # ~ ~ ......... ~~ ~ $ ~ ...~G\STE:~~.... ~ ~ Ii!!: oo~ <:> . ~-:, :: ~ : No. ':. ~ i : 890260 : : till . · - 'i -0\ STATE OF i If:!; i ~~. .r-v~ '\ ~...!NoI"\\~.'._~ ~ ~ (('8. ....... ~~- ~ ~",,, "SIONA\. ~ ~,,.,<tt """III""~ 1 Engineer State: Indiana Date: Aoril 7. 2003 Martin Marietta Materials, Inc. (MMM) Indiana District Office 1980 East 116th Street, Suite 200 Carmel, Indiana 46032 317-573-4460 o o D, o D o o o D o o o o o o o ,0 o o Martin Marietta Materials, Inc. (MMM) , Spill Prevention, Control, and Countermeasure Plan Carmel Sand Table of Contents Plan Certification - 40 CFR 112.3(d)..... .............. ........................... ......... ... General Information. ... .......... ......... ............... '" ..................... ......... ......... Applicability - 40 CFR 112.1......................................................... ........... Record of Amendments - 40 CFR 112.5(a) & (c). .... ............. ............... ... .... ..... Plan Review - 40 CFR 112.5(b). .... ............................................................. Management Approval- 40 CFR 112.7......................................................... Plan Conformance - 40 CFR 112.7(a)(1) & (2) ....................... ...... ....... .... ... .... Facility Layout - 40 CFR 112.7 (a)(3).... ...... ....... ............ ......... ...... ...... ........ Discharge Reporting Procedures - 40 CFR 112.7 (a)(4) ............. ......... ...... ... ... ... Discharge Countermeasure Procedures - 40 CFR 112.7(a)(5)....... ......... ....... .... ... Equipment Failure and Spill Potential - 40 CFR 112.7(b) ......... ......................... Containment and Diversionary Structures - 40 CFR 112.7(c)(1).. .................... ..... Demonstration of Practicability - 40 CFR 112.7(d) .. ......................................... Inspections, Tests and Records - 40 CFR 112.7(e) .. ......................................... Personnel, Training and Discharge Prevention Procedures - 40 CFR 112.7 (f) ............ Security - 40 CFR 112.7(g) ......................... ............................................. Tank Truck Loading/Unloading - 40 CFR 112.7(h)................. ...... ...... ............. Field Constructed Containers - 40 CFR 112.7(i).... .......................................... Conformance with State Programs - 40 CFR 112. 7(j).......... ............ ... . ............. Facility Drainage - 40 CFR 112.8(b).. .................. ..................................... .... Bulk Storage Containers - 40 CFR 112.8(c)........... ......... ............................ .... Transfer Operations - 40 CFR 112.8(d).............. ........................................ Certification of the App. of the Substantial Harm Criteria (40 CFR 112 App. C)..... .... Plan Understanding and Acknowledgement.... .................. .......... ... .. ....... ..... .... APPENDICES APPENDIX A: Certification of Substantial Harm Determination Form Facility Personnel SPCC Plan Understanding and Acknowledgement Form APPENDIX B: Facility Documentation Section 1: Facility Inspection Log Section 2: Record of Spill Prevention Briefings and Trainings Section 3: Secondary Containment Drainage Log Section 4: Spill Information Form Section 5: Tank Integrity Test ResultslInspections APPENDIX C: Spill Communication Sheet APPENDIX D: Indiana Spill Reporting Requirements (327 lAC 2-6) Federal Oil Spill Reporting Requirements (40 CFR 110) APPENDIX E: Secondary Containment Capacity Calculations APPENDIX F: Facility Site Plan Page No. Cover 1 4 5 5 5 6 6 7 9 9 15 15 16 16 16 17 17 17 17 18 19 AppA AppA o o o o o o o o o o o '0 '0 '0 .0 o o o o 1. NAME OF FACILITY: Carmel Sand 2. TYPE OF FACILITY: Aggregate mining and production facility supplying graded aggregates to the construction industry. SIC: 1442 NAICS: 212321 3. LOCATION OF FACILITY: 11010 Hazel Dell Parkway Carmel, Indiana 46280 Latitude: 390 56' 22" Longitude: 86004' 33" 4. OWNER AND/OR OPERATOR: Local~anagement ~artin ~arietta ~aterials, Inc. 1980 East 116th Street, Suite 200 Indianapolis, IN 46032 (317) 573-4460 Corporate Office ~artin ~arietta ~aterials, Inc. P.O. Box 30013 Raleigh, NC 27622-0013 (919) 781-4550 5. OPERATOR IN RESPONSIBLE CHARGE: Jerry Crane, Plant Manager Telephone: (Office) 317-776-4460 (~obile) 317-319-8044 (Home) 317-845-7556 Ken Wytiaz, Plant Manager Telephone: (Office) 317-846-7746 ~obile) 317-418-2505 (Home) 317-575-0436 6. COMPANY CONTACTS: A complete listing of company contacts is provided on the following page. 7. LOCATION OF SPCC PLAN: In the Plant ~anager's Facility Office 8. GENERAL FACILITY DESCRIPTION: The facility is located off of Hazel Dell Parkway between 106th and 1 16th Streets in Section 4, Township 17 North, and Range 4 East in Hamilton County, Indiana as shown on Figure 1 on page 3. The White River is located just east of the facility's boundary. The plant currently dredges non-metallic minerals from a man- made water reservoir located on the property. The dredged material is processed through a series of crushers, screens, and conveyors to achieve size reduction for various aggregate grades. The plant supplies processed aggregate to construction companies. 9. SPILL mSTORY: There have been no reportable spills at this facility since being purchased by ~artin ~arietta. Carmel Sand SPCC Apri17,2003 Page 1 o o u 6. COMPANY CONTACTS: Contacts at Plant o Jerry Crane Plant Manager, Carmel Sand Martin Marietta Aggregates 15215 North River Avenue Noblesville, Indiana 46060 Office phone: 317-776-4460 Mobile phone: 317-319-8044 Home phone: 317-845-7556 Ken Wytiaz Assistant Plant Manager, Carmel Sand Martin Marietta Aggregates 11010 Hazel Dell Parkway Indianapolis, IN 46280 Office phone: 317-846-7746 Mobile phone: 317418-2505 Home phone: 317-575-0436 o o o o o o u u Contacts at Indiana District Office John Tiberi Regional Vice President/General Manager Martin Marietta Aggregates 1980 East 116th Street, Suite 200 Carmel, Indiana 46032 Telephone: (Office) 317-573-4460 (Mobile) 317-513-7013 (Home) 317-706-0372 Ed Gehr Vice President/General Manager Martin Marietta Aggregates 1980 East 116th Street, Suite 200 Carmel, Indiana 46032 Telephone: (Office) 317-573-4460 (Mobile) 317-213-6231 (Home) 317-844-2514 Max Williams, Senior District Engineer Martin Marietta Aggregates 1980 East 116th Street, Suite 200 Carmel, Indiana 46032 Telephone: (Office) 317-573-4460 (Mobile) 317418-2508 (Home) 317-576-9421 Fred Orth, District Production Manager Martin Marietta Aggregates 1980 East 116th Street, Suite 200 Carmel, Indiana 46032 Telephone: (Office) 317-573-4460 (Mobile) 317-753-3802 (Home) 317-733-8737 o o D o o D o Carmel Sand SPCC April 7, 2003 Page 2 Q o ..0)' , (;:~J l~~Z~- D o o a D C I~ l}, o Q D o D D ~ to) o a i to) ./ If) o o '" ./ :i:: VICINITY MAP MARTIN MARIETTA MATERIALS, CARMEL SAND 11010 HAZEL DELL PARKWAY CARMEL, INDIANA Project Number: 86.32058.0013 Drawing File: 32058-13A Ckd. By: JL App'd By: INC. Date: Scale: 1/05 I" = 2000' (YATc Figure: D 1 o o o o o o u o o o o o o o o '1 U o o o Spill Prevention, Control, and Countermeasure (SPCC) Plans for facilities are prepared and implemented as required by United States Environmental Protection Agency (USEP A) regulations contained in Title 40, Code of Federal Regulations, Part 112 (40 CFR 112). The purpose of an SPCC Plan is to form a comparable Federal/State spill prevention program that minimizes the potential for discharges. A non- transportation related facility is subject to the SPCC regulations if: the aboveground storage capacity of the facility exceeds 1,320 gallons; or if the aggregate underground storage capacity exceeds 42,000 gallons (excluding those that are currently subject to all technical requirements of 40 CFR Part 280 or all of the technical requirements of the state programs approved under 40 CFR Part 281); and if, due to its location, the facility could reasonably be expected to discharge oil into or upon the navigable waters of the United States. Only containers with a storage capacity of 55 gallons or greater are included in the calculation of aboveground storage capacity. The SPCC plan is not required to be filed with USEP A, but a copy must be available for on-site review by the Regional Administrator during normal working hours. The SPCC plan must be submitted to the USEP A Regional Administrator and the applicable state agency, along with other information specified in ~1l2.4(a) if either of the following occurs: 1. The facility has discharged more than 1,000 US gallons of oil in a single discharge as described in ~ 1 I 2.1 (b) into or upon the navigable waters of the United States or adjoining shorelines in a single event; 2. The facility has discharged more than 42 US gallons of oil in each of two (2) discharges as described in ~112.l(b) within any twelve (12) month period. The below listed information must be submitted to the USEPA Region V Administrator, 77 West Jackson Boulevard, Chicago, Illinois 60604-3590, Attention: SPCC Coordinator, within sixty (60) days if either of the above thresholds are reached. The report is to contain the following information: 1. Name of the facility; 2. Name(s) ofthe owner and/or operator of the facility; 3. Location of the facility; 4. Maximum storage or handling capacity of the facility and normal daily throughput; 5. Corrective action and countermeasures taken, including description of equipment repairs and/or replacements; 6. A description of the facility, including site and topographic maps, flow diagrams; 7. The cause(s) of such discharge(s), including a failure analysis of system or subsystem in which failure occurred; 8. Additional preventive measures taken or contemplated to minimize the possibility of recurrence; 9. Such other information as the Regional Administrator may reasonably require pertinent to the Plan or discharge. The SPCC Plan shall be amended within six (6) months where there is a change in facility design, construction, operation, or maintenance that materially affects its potential for a discharge. The plan must be reviewed at least once every five (5) years and amended to include more effective prevention and control technology, if such technology has been field-proven at the time of the review and will significantly reduce the likelihood of a discharge. A registered professional engineer must certify all technical changes. Owners and operators failing or refusing to comply with the SPCC regulations shall be subject to a Class I civil penalty in an amount up to $25,000 for a violation or a Class II civil penalty in an amount up to $125,000 for a violation. This language tracks the language in Section 31l(b)(6)(B) of the Clean Water Act, 33 U. S. C. ~1321(b)(6)(B). If the owner and/or operator of a facility is required to prepare an SPCC plan but is not required to submit a Facility Response Plan, the SPCC plan should include a signed certification form, Certification of the Applicability of the Substantial Harm Criteria, which is provided in Appendix A of this Plan. Carmel Sand SPCC April 7,2003 Page 4 o o o o o o o o o o o o o o Q o o o o r-------- _n_ - - -- _ .-- --- -------~----.----"-------- ---.-----.---"----------~---~" -- ..------- ... --..---...------ ----.----- L:(~'c.:.:i~~-~_~~_..~~~~'H)~~~~..'~~~__..~.~:i~'._._:.'~:.ll. H~(4i,1) _______h __..__...______~ 1 40 CFR 112.5(a) and (c) requires the SPCC Plan to be amended whenever there is a change in facility design, construction, operation, or maintenance, which materially affects its potential to discharge to navigable waters of the United States or adjoining shorelines. Such amendments to the Plan shall be made within six (6) months of the change, with technical amendments certified by a Professional Engineer (PE). Administrative updates such as name or phone number changes do not require PE certification. ~:----: r----_~ - ,-" -~ r -- ---- - ~--, .--~~- -~... _~~ _m_ - --" --W- -,--~~-----,-~~. :~:~[" .._-_-~--~. ~-:. _~:----l [:;:~~~p~_ljj-iiY.) ;\"] l~o) _ll ___1:..3'-.-___ t ___ __..~!l,___~:'.rh)~tIJl' __ ____ ___ ..;L~-~~)_~';~~ir_ ,_,::~ J __ ,,'jlli~! \\.u'.~_ _1 [..~ljL _J [~:>1nol~ 0 10/97 Original Plan development by David A. Hughes Indiana 19905 RCP-SW Ohio 1 11/06100 Plan te. D. Max Williams Indiana 16245 2 4/07/03 Plan update in accordance with lames R. Indiana 890260 newly adopted requirements of Luckiewicz 8/16/02. 3 4" S;. JJ1()U() - ~ The owner or operator must complete a review and evaluation of the SPCC plant at least once every five (5) years. The Plan must be amended within six (6) months of the review to include more effective control and prevention teclmology, if such teclmology has been field-proven at the time of the review and will significantly reduce the likelihood of a discharge. Signature Date Plan Amended (Y/N) This Spill Prevention, Control and Countermeasures (SPCC) Plan is fully supported by the management of Martin Marietta Materials, Inc. This Plan will be amended in the event of a change in facility design, construction, operation, or maintenance that could affect its potential to discharge oil into the waters of the United States. l' /7, fr1~ j Date Cannel Sand SPCC April 7. 2003 Page S o o o o o o o o o D o o o o o o o o o This Plan was prepared in general conformance with the minimum standards under 40 CFR 112 and the newly amended requirements published on July 17,2002. Where there is deviation from any applicable part of this regulation, equivalent environmental protection by other means of prevention, control or countermeasure is provided. A Site Map is provided in Appendix F indicating the physical plant layout, drainage paths, the location of each of the fuel/oil storage containers, loading/unloading areas, and connecting piping regulated by this rule. There are no USTs on-site. The type of oil in each container and its storage capacity is provided in Equipment Failure and Spill Potential [Section 112.7(b)), Table 1 of this Plan. Discharge prevention measures including procedures for routinely handling of products (loading, unloading, and facility transfers, etc.) and discharge/drainage controls are described in the following Sections of this Plan. Countermeasures for discharge discovery, response, and cleanup; methods of disposal of recovered materials in accordance with applicable legal requirements; and contact list and phone numbers for the facility response coordinator, National Response Center, cleanup contractors, and Federal, State and local agencies are provided in the following Sections of this Plan. Cannel Sand SPCC April 7, 2003 Page 6 1 ' o o o o The following reporting procedures should be immediately implemented after an oil/fuel discharge (of any size) has occurred. 1. Immediately contact the Plant Manager to report the discharge: Plant Manager: Office Phone Number: Fax Number: Home Phone Number: Jerry Crane 317-776-4460 317-776-4469 317-845-7556 or Ken Wytiaz 317-846-7746 317-571-1135 317-575-0436 o If the Plant Manager is not available, contact the Martin Marietta Materials, Inc. (MMM) Environmental Contact: o o o o o o MMM Environmental Contact: Office Phone Number: Fax Number: Home Phone Number: Mobile: Max Williams, Senior District Engineer 317-573-4460 317-573-5975 317-576-9421 317-418-2508 2. Based on the size, nature and circumstances of the discharge, the Plant Manager shall contact the Environmental Contact who will notify the appropriate regulatory authorities. In addition, federal SPCC regulations require that any discharge with the potential of reaching a navigable waterway in harmful quantities, as defined in 40 CFR 110.3 (See Appendix D), be immediately reported to the National Response Center (NRC). National Response Center: (800) 424-8802 o In accordance with Indiana Water Pollution Board requirements 327 lAC 2-6 (See Appendix D), the Primary Emergency Coordinator will verbally notify within (2) two hours of discovery the Indiana Department of Environmental Management, Office of Environmental Response, Emergency Response Section, 2525 North Shadeland Avenue, P.O. Box 6015, Indianapolis, Indiana 46206-6015, and in written form if requested. o o o Indiana Department of Environmental Management, Office of Environmental Response, Emergency Response Section: (888) 233-7745 (317) 233-7745 3. In addition to notifying the referenced agencies, the MMM Environmental Contact may also need the services of a spill cleanup contactor such as Spill Recovery Of Indiana, Inc. (317) 291-3972. A prior arrangement must be made with them or any other spill cleanup contractor to secure their immediate response if necessary. o o o o Cannel Sand SPCC April 7, 2003 Page 7 o o o o o o o o o o o o o o o o o o o In addition to the Federal and State notifications, and upon verification that an actual spill to a waterway has occurred or probably will occur, the MMM Environmental Contact should also report the spill to the following local contacts: Carmel Fire Department: 911 or 571-2580 Hamilton County Emergency Management Agency: 776-6345 In addition, downstream water users/property owners may also need to be notified. When contacting the above agencies, the following information should be readily available: . Time, location, and source of spill: . Type and quantity of material spilled: . Cause and circumstances of spill: . Hazards associated with the spill: . Personal injuries, if any: . Corrective action taken or planned to be taken: . Name and number of individual reporting spill: . Any additional pertinent information: * REMEMBER TO COMPLETE THE DETAILED SPILL INFORMATION FORM PROVIDED IN APPENDIX B, SECTION 4* Carmel Sand SPCC April 7, 2003 Page 8 o o o o o o o o o o o o o o o o o o o 1. In the event of a discharge, appropriate actions shall be taken to contain the spill using all available means including absorbent materials and readily available mobile equipment. In the event of an uncontained discharge, available facility equipment shall immediately construct a containment berm down gradient from the discharge and absorb the discharged material with sand, screenings or agricultural lime on hand at each plant site. This material shall be properly disposed in accordance with applicable environmental regulations at the direction of the MMM Environmental Coordinator or his designee. 2. After containing the discharge, all media (soil, water, etc.) that came into contact with oil must be collected and stored in such a way as not to continue to affect additional media. Examples of proper materials to use for cleanup include adsorbentslabsorbents such as: aggregates fines, dirt, absorbent pads, booms, socks, etc. Proper cleanup will be deemed complete when all the objectives of the local, state and/or federal cleanup levels are met. MMM Environmental personnel will handle the determination of proper cleanup levels. 3. Materials that have come into contact with the spilled fluids shall be placed in a temporary staging area until proper methods of disposal can be determined. Sampling of impacted media may be required prior to determining a proper method of disposal. Determining a proper method of disposal will take into consideration all local, state and federal environmental regulatory requirements. MMM Environmental personnel will handle that portion of the cleanup process. 4. In the event of a leak from the tank or piping, as much of the discharge as possible shall be collected manually and stored in an appropriate container until proper disposal or reuse. Immediate action shall be taken to stop or minimize the leak rate. The remaining product in the containment area shall be cleaned up and properly disposed. 5. In the event of a tank, hose or piping failure, arrangements shall be made to empty the tank to a safe level by immediately filling all mobile equipment on the job. The products remaining in the containment shall be handled as described in Item 4. 6. In the event of a fire, the local fire authority shall be contacted immediately. 7. All product containers shall be sealed when not in use with any damaged containers returned to the appropriate vendor. The potential spill sources, locations, directions of release, maximum spill volumes, estimated rate of release, and current secondary containment or other spill abatement methods in place are summarized in Table 1 on the following pages and the locations are highlighted on the Facility Site Plan in Appendix F. Carmel Sand SPCC April 7, 2003 Page 9 ~~~~~~~~~~~~~~~~~~~ Table l-Carmel Sand Spill Potential (page 1 of 5) Potential Location and Direction Maximum Estimated Rate Containment Comments/Recommendations Spill of Spill Volume of Release Volume Source Release (Gallons) (gpm) (Gallons) 1. 1000 gallon Diesel Just south of scale area, 1,000 o minimum to 1,000+ Tank is located within 10 MMM personnel shall inspect this Fuel Tank, horizontal, Location 1 on Site Plan- maximum ft by 7.83 ft by 1.75 ft area on a daily basis. See Bulk carbon steel, within steel Appendix F, outside, spill steel containment Storage Containers (40 CFR dike under canopy would be contained within structure;approx.1025 112.8(c)) in this Plan for further steel dike gallon containment details. capacity lA. 1000 gallon Diesel Just south of scale area, Maximum o minimum to 2000 No containment structure MMM personnel shall monitor all Fuel Tank Location lA on Site Plan- compartment maximum is present, however, other loading/unloading activities. See Loading/unloading area Appendix F, outside, spill volume :t 2000 prevention systems are in Tank Truck LoadinglUnloading (40 would likely remain localized gallons place including CFR 112.7(h)1) in this Plan for or could runoff into nearby controlled drainage and further details. . on-site Dredge Lake spill supplies/sorbent materials. 2.250 gallon Used Oil Moved to area just west of 250 o minimum to 250 Tank is located within MMM personnel shall inspect this Tank, horizontal, carbon the 1000 gallon diesel fuel maximum circular 7.5 ft diameter area on a daily basis. See Bulk steel, within steel dike tank, Location 2 on Site by 1.75 ft deep steel Storage Containers (40 CFR Plan-Appendix F, outside; containment structure; 112.8(c)) in this Plan for further spill would be contained approx. 578 gallon details. within steel dike. containment capacity 2A. 250 gallon Used Oil Moved to area just west of Maximum o minimum to 2000 No containment structure MMM personnel shall monitor all Tank, th.e 1000 gallon diesel fuel compartment maximum is present, however, other loading/unloading activities. See Loading/unloading area tank, Location 2A on Site volume :t 2000 prevention systems are in Tank Truck LoadinglUnloading (40 Plan-Appendix F, outside, gallons place including CFR 112.7(h)1) in this Plan for spill would likely remain controlled drainage and further details. localized or could runoff into spill supplies/sorbent nearby on-site Dredge Lake materials. c::J r=J CJ CJ CJ CJ CJ CJ LJ CJ EJ CJ CJ CJ CJ CJ [ ] CJ CJ Table l-Carmel Sand Spill Potential (page 2 of 5) Potential Location and Direction Maximum Estimated Rate Containment Comments/Recommendations Spill of Spill Volume of Release Volume Source Release (Gallons) (gpm) (Gallons) 3.2- 275 gallon Oil Moved to area just west of 275 each o minimum to 275+ Tanks are located within MMM personnel shall inspect this Lubricant Tanks; the 1000 gallon diesel fuel maximum 7.5 ft by 6 ft by 1.75 ft area on a daily basis. See Bulk vertical, carbon steel tank, Location 3 on Site concrete containment Storage Containers (40 CFR within steel dike Plan-Appendix F, outside, structure;approx.589 112.8(c)) in this Plan for further spill would be contained gallon containment details. within steel dike capacity 3A. 2- 275 gallon Oil Moved to area just west of Maximum o minimum to 2000 No containment structure MMM personnel shall monitor all Lubricant Tanks the 1000 gallon diesel fuel compartment maximum is present, however, other loading/unloading activities. See Loading/unloading area tank, Location 3A on Site volume::!:: 2000 prevention systems are in Tank Truck LoadinglUnloading (40 Plan-Appendix F, outside, gallons place including CFR 112.7(h)1) in this Plan for spill would likely remain controlled drainage and further details. localized or could runoff spill supplies/sorbent into nearby on-site Dredge materials. Lake 4. Process Equipment-- Location 4 on Site Plan- 2-1500 gallon o minimum to 1500 No containment structure The dredge shall be visually inspected Diesel Dredge Fuel Appendix F, outside spill fuel tanks maximum is present, however, other on a daily basis. Tanks would likely remain prevention systems are in localized near Dredge place including controlled drainage and spill supplies/sorbent materials. 4A. Process Equipment- Location 4A on Site Plan- Maximum o minimum to 2000 No containment structure MMM personnel shall monitor all -Dredge Diesel Fuel Appendix F, outside, spill compartment maximum is present, however, other loading/unloading activities. See Tank Loading/unloading would likely remain volume::!:: 2000 prevention systems are in Tank Truck LoadinglUnloading (40 area (Fueled by localized near Dredge gallons place including CFR 112.7(h)1) in this Plan for Vendors) controlled drainage and further details. spill supplies/sorbent materials. CJ CJ CJ r:=J t:=J r:=J CJ .-=:=J t=J r=J r=:J CJ CJ CJ r:=J (:::J c=J CJ CJ Table l-Carmel Sand Spill Potential (page 3 of 5) Potential Location and Direction Maximum Estimated Rate Containment Comments/Recommendations Spill of Spill Volume of Release Volume Source Release (Gallons) (gpm) (Gallons) 5. 10-55 gallon oil Drums moved to trailer on 55 o minimum to 55 Located within trailer; MMM personnel shall inspect this drum storage area southwest side of Plant, maximum No containment structure area on a daily basis. See Bulk within shipping trailer, Location 5 on Site Plan- is present, hovvever, other Storage Containers (40 CFR total cumwative volume Appendix F, within trailer; prevention systems are in 112.8(c)) in this Plan for further 55Oj: gallons spill vvould likely remain place including details. localized or runoff into on- controlled drainage and site Dredge Lake spill supplies/sorbent materials. 6. Electric Near entrance trailer and <100 o minimum to <100 No containment structure MMM personnel shall inspect these Transformers scale area, Location 6 on maximum is present, hovvever, other areas on a daily basis. Site Plan-Appendix F, prevention systems are in outside, spill vvould likely place including remain localized or could controlled drainage and runoff into nearby on-site spill supplies/sorbent Dredge Lake materials. 7. Process Equipment-- Location 7 on Site Plan- 85 hydraulic oil; o minimum to 85 No containment structure The dredge shall be visually inspected Diesel Dredge Appendix F, spill vvould 60 lubricating maximum is present, hovvever, other on a daily basis. Hydrawic Oil tank and likely remain localized near oil prevention systems are in lubricating oil tank Dredge place including controlled drainage and spill supplies/sorbent materials. 7 A. Process Equipment- Location 7 A on Site Plan- Maximum o minimum to 2000 No containment structure MMM personnel shall monitor all -Diesel Dredge Appendix F, spill vvould compartment maximum is present, hovvever, other loading/unloading activities. See Hydrawic Oil tank and likely remain localized near volume :t 2000 prevention systems are in Tank Truck Loading/Unloading (40 lubricating oil tank Dredge gallons place including CFR 112.7(h)1) in this Plan for loading/unloading area controlled drainage and further details. spill supplies/sorbent materials. c=J r:=J CJ r==J t=J C:=J t=J t=::J EJ CJ r==J CJ t==J CJ CJ t:=J I ] r:=J CJ Table l-carmel Sand Spill Potential (page 4 of 5) Potential Location and Direction Maximum Estimated Rate Containment Comments/Recommendations Spin of Spill Volume of Release Volume Source Release (Gallons) (gpm) (Gallons) 8. (2) Front End South of scale area, Maximum o minimum to 100 No containment structure The equipment shall be visually Loaders diesel fuel Location S on Site Plan- compartment maximum is present, however, other inspected on a daily basis. tanks Appendix F, outside, spill volume! 100 prevention systems are in would likely remain localized gallons place including or could runoff into nearby controlled drainage and on-site Dredge Lake spill supplies/sorbent materials. SA. (2) Front End South of scale area, Maximum o minimum to 2000 No containment structure MMM personnel shall monitor all Loaders diesel fuel Location SA on Site Plan- compartment maximum is present, however, other loading/unloading activities. See tanks loading/unloading Appendix F, spill would volume! 2000 prevention systems are in Tank Truck Loading/Unloading (40 area likely remain localized or gallons place including CFR 112.7(h)1) in this Plan for could runoff into nearby on- controlled drainage and further details. site Dredge Lake spill supplies/sorbent materials. 9. 250 gallon Unleaded Just south of scale area, 250 o minimum to 250 Tank is located within MMM personnel shall inspect this Gasoline Tank, Location 9 on Site Plan- maximum 7.83 ftby3.83 ftby 1.75 area on a daily basis. See Bulk horizontal, carbon steel, Appendix F, outside; spill ft steel containment Storage Containers (40 CFR within steel dike would be contained within structure;approx.393 112.S@) in this Plan for further steel dike. gallon containment details. capacity (containment height increased by 3 inches on 04/0 J /04) 9A. 250 gallon Used Oil Just south of scale area, Maximum o minimum to 2000 No containment structure MMM personnel shall monitor all Tank, Location 9A on Site Plan- compartment maxunum is present, however, other loading/unloading activities. See Loading/unloading area Appendix F, outside, spill volume! 2000 prevention systems are in Tank Truck Loading/Unloading (40 would likely remain localized gallons place including CFR 112.7(h)1) in this Plan for or could runoff into nearby controlled drainage and further details. on-site Dredge Lake spill supplies/sorbent materials. ~~~~~~~~~~~~~~~~~~~ Table l-Carmel Sand Spill Potential (page 5 of 5) THE CUMULATIVE TOTAL OIL/PETROLEUM CAPACITY AT CARMEL SAND IS: Tanks on site storage: 2050 gallons Transformers on site (most less than 55 gallons) estimate 500 gallons for those large than 55 gallons 55 gallon drums on-site, estimate 10 drums for a total of 550 gallons Mobile equipment, counting those with tanks larger than 55 gallons, is 3345 gallons AGGREGATE SITE TOTAL (55 GALLON CONTAINERS AND GREATER) = 6445 GALLONS o o o o o o o '0 "0 -0 o o o o o o lJ IIJ i.D 1. The tanks on-site are located within secondary containment structures. The facility has other prevention systems in place. In general, the facility topography is flat such that a spill would likely remain localized near the source. In addition, the site drainage is engineered to drain to the on-site dredge lake that doesn't have a discharge outlet. These areas are visually inspected on a daily basis and spill kit supplies are readily available for containment and cleanup. 2. Secondary containment is not directly provided for tank loading/unloading areas. Tank loading/unloading activities shall be monitored by MMM personnel to reduce spill potential. In general, the site has a flat topography such that spills would likely remain localized and site drainage is engineered to drain to the on-site dredge lake that doesn't have a discharge outlet. These areas are visually inspected on a daily basis and spill kit supplies including sorbent materials are readily available for containment and cleanup. The facility may also consider providing secondary containment structures for these areas as necessary. 3. Any pumps outside the containment structure and/or piping leading into or out of the containment structure shall be adequately protected. 4. Sorbent materials including pads, booms, etc. are maintained on-site in case of a discharge. In addition, aggregate fines may also suffice to contain/absorb a discharge until it can be properly cleaned up. 5. Secondary containment is not directly provided for the dredge and mobile operating equipment, however, these areas are visually inspected on a daily basis and the facility has other prevention systems in place as described in items (1), (2), and (4) above. 6. Transformers on-site do not have secondary containment but will be visually inspected on a daily basis and the facility has other prevention systems in place as described in items (1), (2), and (4) above. Facility management has determined that use of secondary containment, site topography, diversionary structures, spill cleanup supplies, integrity testing, regular visual inspections, training, and readily available on-site mobile equipment is practical and effective to prevent a discharge of petroleum products from reaching navigable waters at this facility. Carmel Sand SPCC April 7, 2003 Page 15 o o o o o D o D D D o o D o o o o o o 1. Daily visual inspections consist of a complete walkthrough of the facility grounds to check for tank damage or leakage, transformer leakage, stained or discolored soils, an oil sheen in the dredge lake area, excessive accumulation of precipitation within diked areas, and to ensure the containment drain valve(s) are securely closed. All electrical items containing dielectric fluid shall be periodically checked for leaks. Appropriate labels identifying the fluid contained in the item shall be affixed to the outside of the item in clear view. 2. The Facility Inspection Log provided in Appendix B, Section 1 is used during monthlv inspections and should be completed by the Plant Manager, or other personnel under his direct supervision. Records of these inspections, along with any corrective actions taken should be maintained on-site for a continuous three (3) year period. 1. Oil-handling personnel are trained in the operation and maintenance of equipment to prevent discharges; discharge procedure protocols; applicable pollution control laws and regulations; general facility operations; and the contents of the facility SPCC Plan. 2. The Plant Manager or his secondary appointee, has primary responsibility for oil spill prevention. 3. Initial training and subsequent briefings are to be provided by management for all oil- handling personnel to ensure adequate understanding of the components of this SPCC Plan and its requirements. Such components consisting of spill prevention and cleanup, inspection of equipment and AST integrity will be provided at a minimum of once per year, typically during Annual Refresher training. New employees who will serve as oil- handling personnel shall be trained as soon as possible. A Record of Spill Prevention Briefings and Trainings is provided in Appendix B, Section 2 of this Plan. 1. Fencing, or other alternative means of access restriction is provided, where appropriate, to deter unauthorized entry. The site is not entirely fenced due to its large area, however, the site is inspected on a daily basis. 2. Master flow and drain valves are to be locked in the closed position except during authorized containment drainage. 3. Electrical starter controls for the oil pumps are to be locked in the "off' position and are to be located in an area accessible only to authorized personnel when the pumps are in a non-operating status. 4. The loading and unloading connections of oil piping are capped when not in service or when in standby service for an extended period of time. 5. Lighting is commensurate with the type and location of the facility and is sufficient to provide rapid discovery of spills during hours of darkness by both operating and non- operating (police, fire, rescue, etc.) personnel and to discourage vandalism. Carmel Sand SPCC April 7,2003 Page 16 o o o o o D o o D o o o o o o o o o o 1. Secondary containment is not directly provided for tank loading/unloading areas. Tank loading/unloading activities shall be monitored by MMM personnel to reduce spill potential. In general, the site has a flat topography such that spills would likely remain localized and site drainage is engineered to drain to the on-site dredge lake that doesn't have a discharge outlet. These areas are visually inspected on a daily basis and spill kit supplies including sorbent materials are readily available for containment and cleanup. The facility may also consider providing secondary containment structures for these areas as necessary. 2. A vendor's tank truck unloading procedures shall meet the minimum requirements and regulations established by the Department of Transportation's Regulations contained under 49 CFR 171, 173, 174, 177, and 179. 3. A physical barrier, warning sign, or wheel chocks, shall be provided in loading/unloading areas to deter vehicles from departing before complete disconnection of oil transfer lines. It is the vendor's responsibility to ensure that a safety cone is placed before unloading and removed after disconnect is complete. In instances where fueling/lubricating of company equipment can only occur outside of secondary containment, a spill containment kit shall be available. This kit shall be kept on the vehicle providing the fuel/oil. The fueled/lubricated vehicle's lowermost drain plug, along with any other leak outlet, shall be examined after filling and before leaving the service area. Delivery tankers should be inspected before and after unloading to verify quantity received. Drivers are to remain with their tankers during the entire unloading period. Petroleum product vendors shall provide some means to clean up any incidental spillage. 4. 5. 6. 7. Equipment operators are to remain with their equipment at all times during refueling. This section is not applicable The discharge prevention and containment standards are in general conformance with the minimum standards under 40 CFR 112 and all applicable State rules, regulations and guidelines. 1. Drainage from containment areas is restrained to prevent a discharge from entering into the facility's drainage system. The condition of accumulation is inspected prior to emptying diked areas to ensure that no oil will be discharged. The dikes are emptied by either manually pumping from the dike or discharging through restraining valves. Valves of open-and-closed manual design are used to drain diked areas. The exterior drainage valve is equipped with a locking device and should only be unlocked and opened to drain accumulated precipitation in accordance with the Secondary Containment Drainage Log (Appendix B, Section 3). After drainage is complete, re- locking of the drainage valve is mandatory. 2. Carmel Sand SPCC April 7, 2003 Page 17 o o o o o o o o o o o o o o D o o o o 3. In the event of a discharge and/or overflow from a tank, the discharge should be contained within the containment structure. If a spill occurs during transfer, or in a manner that cannot be contained within the diked area, surface drainage is as indicated on the Site Plan in Appendix F. In general, the site drainage is engineered to direct runoff into the on-site dredge lake area that doesn't have a discharge outlet. 4. In general, the facility topography is flat such that a spill would likely remain localized near the source. In addition, the facility drainage has been engineered to direct runoff into the on-site dredge lake that does not have a discharge outlet. These areas are visually inspected on a daily basis and spill kit supplies including sorbent materials are readily available to control and cleanup any spills. 1. Each aboveground tank is constructed of a material (Carbon Steel) that is compatible with the material stored within and the conditions (atmospheric) of storage (e.g. pressure, temperature, etc.) 2. The aboveground tanks are provided with secondary containment with an available storage volume sufficient to contain the capacity for the largest single tank stored within, plus sufficient freeboard for precipitation (i.e. 25 years, 24 hour storm event). The freeboard for precipitation is only required for installations without roof structure(s). Some of the tanks are located under canopy. Secondary containment capacity calculations are provided in Appendix E. 3. Drainage of rainwater from diked areas, bypassing treatment, is acceptable if: 1. The bypass valve is normally sealed closed. 11. Accumulated precipitation is inspected to ensure compliance with applicable water quality standards and will not cause a harmful discharge as described in ~112.1(b). 111. The bypass valve is opened and resealed under responsible supervision. IV. Records are kept of drainage events on the form shown in Appendix B, Section 3 of this Plan. 4. There are no underground tanks at this facility. 5. There are no partially buried tanks at this facility. 6. Aboveground tanks are visually inspected on a daily basis. Documented visual inspections are to be performed monthly in accordance with the Facility Inspection Log in Appendix B, Section 1 and should include inspection of the tank(s), tank supports and foundations, and containment structure(s). Aboveground containers are to be tested for integrity in accordance with industry standards (API 653 and STI SP001-03)on a regular schedule, or at least every five (5) years, using a system of non -destructive testing such as hydrostatic testing, radiographic testing, ultrasonic testing, acoustic emissions testing, etc. Test comparison records are also to be kept in Appendix B, Section 5 of this Plan. 7. There are no steam operated internal heating coils at this facility. Carmel Sand SPCC April 7, 2003 Page 18 o o o o o o o o o D o o D o D o o o o 8. Each AST has been engineered or updated in accordance with good engineering practices to provide overfill protection, preferably by the presence of a direct-reading level gauge. Other acceptable means of level gauging include high liquid level alarms, high level pump cutoffs, and overflow lines. MMM personnel visually monitor liquid levels prior to and during filling activities. 9. There are no "effluent treatment facilities" at this facility. 10. Visible discharges which result in a loss of oil from the container (including seams, gaskets, piping, pumps, valves, rivets, bolts, etc.) must be promptly collected and any accumulations of oil properly removed. II. Any mobile or portable oil storage container, including 55-gallon drums, shall be located to prevent a discharge of oil and provided with secondary containment that may be accomplished by natural topography, diversion berms or catch basins and are to be located in areas not subject to periodic flooding. I. There is no buried piping at this facility. Buried piping installed after August 16, 2002 will have a protective wrapping and coating and be cathodically protected. 2. Buried piping shall be integrity tested at a minimum every 10 years using air pressure or as warranted by the certifying engineer. 3. Piping not in service or on standby for an extended period shall be capped and marked at the terminal connection. 4. All pipe supports are properly designed to minimize abrasion and corrosion and to allow for expansion and contraction. 5. Above ground valves, piping and appurtenances are visually inspected by operating personnel on a daily basis. The general condition of items including joints, pipeline supports, catch pans, locking valves and metal surfaces are to be assessed. Documented visual inspections are performed monthly in accordance with the Facility Inspection Log (Appendix B, Section 1). 6. There is no aboveground piping or other oil transfer operations located within vehicle travel areas. In addition, verbal warnings are administered as needed as to the location of oil storage operations. All vehicles entering the facility are warned so that aboveground piping or other oil transfer operations are not endangered. Carmel Sand SPCC April 7, 2003 Page 19 (l ~ APPENDICES o o o o D D o I D o D o D D D D o ID o APPENDIX A: Certification of Substantial Harm Determination Form Facility Personnel SPCC Plan Understanding and Acknowledgement Form APPENDIX B: Facility Documentation Section 1: Facility Inspection Log Section 2: Record of Spill Prevention Briefings and Trainings Section 3: Secondary Containment Drainage Log Section 4: Spill Information Form Section 5: Tank Integrity Test ResultslInspections APPENDIX C: Spill Communication Sheet APPENDIX D: Indiana Spill Reporting Requirements (327 lAC 2-6) Federal Oil Spill Reporting Requirements (40 CFR 110) APPENDIX E: Secondary Containment Capacity Calculations APPENDIX F: Facility Site Plan > "0 "0 ~ = Q.. _. ~ > D D D o D D o D o o o o o o o o o o o APPENDICES APPENDIX A: Certification of Substantial Harm Determination Form Facility Personnel SPCC Plan Understanding and Acknowledgement Form o o D D o o o D, o D o o D o o D o D o Facility Name: Carmel Sand Facility Address: 11010 Hazel Dell Parkway, Carmel. Indiana 46280 1. Does the facility transfer oil over water to or from vessels and does the facility have a total oil storage capacity greater than or equal to 42,000-gallons? Yes ./ No 2. Does the facility have a total oil storage capacity greater than or equal 1 million gallons and does the facility lack secondary containment that is sufficiently large to contain the capacity of the largest aboveground oil storage tank plus sufficient freeboard to allow for precipitation within any aboveground oil storage tank area? Yes ./ No 3. Does the facility have a total oil storage capacity greater than or equal to I million gallons and is the facility located at a distance (as calculated using the appropriate formula in Attachment C-III to this appendix or a comparable formula 1) such that a discharge from the facility could cause injury to fish and wildlife and sensitive environments? For further description offish and wildlife and sensitive environments, see Appendices I. II, and III to DOC/NOAA's "Guidance for Facility and Vessel Response Plans: Fish and Wildlife and Sensitive Environments: (see Appendix E to this part, section 10, for availability) and the applicable Area Contingency Plan. Yes ./ No 4. Does the facility have a total oil storage capacity greater than or equal to 1 million gallons and is the facility located at a distance (as calculated using the appropriate formula in Attachment C-III to this appendix or a comparable formula') such that a discharge from the facility would shut down a public drinking water intake2? Yes ./ No 5. Does the facility have a total oil storage capacity greater than or equal to 1 million gallons and has the facility experienced a reportable oil spill in an amount greater than or equal to 10,000 gallons within the last 5 years? Yes No ./ Certification: I certify that under penalty of law that I have personally examined and am familiar with the information submitted in this document, and that based on my inquiry of those individuals responsible for obtaining this information, I believe that the submitted information is true, accurate, and comple;,'; , ]). 7f1 'f'lJft~ D. Max Williams Signature Name (please type or print) i / Zr8/0'i Date Senior District Engineer Title 'If a comparable fonnula is used documentation of the reliability and analytical soundness of the comparable fonnula must be attached. 2For the purposes of 40 CFR part 112, public drinking water intakes are analogous to public water systems as described at 40 CFR 143.2 (c). o o o o D o o o o o o o o o o D o ,0 o CARMEL SAND ~DANi~~Am)m:G;~~~~()~~~\"_~~~li~i~~~~~all;;~f':'.. :" I have read this Spill Prevention, Control and Countermeasure Plan and agree to adhere to and perform the activities required by the plan to the best of my ability. Any part of the plan to which I :::=:3 b~ln~~be En~ronm~~1 De:~t r~r~~: ~~az Foreman: Date: Other: Date: Date: Date: Date: Date: Date: Date: Date: Date: Date: Date: Date: Date: Date: Date: .. Date: Date: Date: > "Cl "Cl ~ = Q.. -. ~ t:= o o o o D o o o o o o D o o o o o o o APPENDIX B: Facility Documentation Section 1: Facility Inspection Log Section 2: Record of Spill Prevention Briefings and Trainings Section 3: Secondary Containment Drainage Log Section 4: Spill Information Form Section 5: Tank Integrity Test Results/Inspections ~ rJJ. t'D f") .... _. o = ~ <= o o o o D o o D D o o D o o o o o D o APPENDIX B: Facility Documentation Section 1: Facility Inspection Log o D o o o o o FACILITY INSPECTION LOG (page 1 of 2) Instructions: This record should be completed month Iv. VisuaIly inspect each item, placing an :!... in the appropriate box for each item. Ifany item needs explanation, do so in the space provided, or attach additional sheet if necessary. DATE: INSPECTOR: LOCATION: CARMEL SAND CORRECTIVE ACTION/COMMENTS Tanks No(s). YES NO N/A Drip Marks Discoloration of Tanks Puddles Containing SpiIled or Leaked Material Corrosion Cracks Localized Dead Vegetation Level Indicator(s) Functioning Audible I Visual Alarrn(s) Functioning o Containment No(s). o o D o o o o o o o o Cracks Discoloration Presence of SpiIled or Leaked Material Settling Gaps Between Tank and Foundation Damage Caused by Vegetation Roots Accumulated Precipitation Piping Droplets of Stored Material Discoloration Corrosion Bowing of Pipe Between Supports Evidence of Seepage From Valves or Seals Localized Dead Vegetation General comments o o o o o o FACILITY INSPECTION LOG (page 2 of2) Instructions: This record should be completed monthlv. Visually inspect each item, placing an {.. in the appropriate box for each item. If any item needs explanation, do so in the space provided, or attach additional sheet if necessary. DATE: INSPECTOR: LOCATION: CARMEL SAND CORRECTIVE ACTION/COMMENTS Tanks No(s). Loading/unloading areas YES NO N/A Discoloration on ground Puddles Containing Spilled or Leaked Material Localized Dead Vegetation 55 gallon or larger drums and totes on-site Corrosion o Discoloration on ground/localized dead vegetation Puddles of spilled/leaked materials on ground o o General comments Transformer(s). Corrosion Discoloration on ground Presence of Spilled or Leaked Material Localized Dead Vegetation Roots Mobile Equipment o Puddles of Spilled/Leaked Material o o o Discoloration on ground/Localized dead vegetation General comments Dredge operating satisfactorily Oil sheen present General comments o Site Drainage Features; culverts, ditches, Dredge Lake Oil sheen present o D o o ~D Discoloration on ground Localized Dead Vegetation General comments Miscellaneous Spill Kits stocked and in correct locations Facility fencing, lighting needs repair/replacement General comments .- rJJ ~ f") :t. Q = N = D D o D o o D o o o D o o o o o o o o APPENDICES APPENDIX B: Facility Documentation Section 2: Record of Spill Prevention Briefings and Trainings 'c PLAN 'TRAlNI~{j e agenda ..dattemi.F".ti~~~eJan.ary ZOO~ . n' C" ^ '-,,' i'~ - ",'_" ",".': 'i:: ".',-: '", . lJ/- _, '- - " - _ -' elasses. SP:CCPlan:tr....g~Iil~lllded as a.parJ6( these elasses. . ------.? /" ~ r::=J t=J r::=J r:=J r:=J r=J E:J r=:J r=:J CJ ~ EJ -=:J EJ t=J r=:J -=:J I::::::J Part 46 Trainin Agenda January, 2005 7:30 - 9:00 Welcome Jeff Mcintosh Miners Rights Year In Review - Indiana District Accidents, Injuries, and citations from 2004 9:45 - 10:15 l!;t < < , ' "'f!r~~l;~<> ' ~! Dust Exposure - Silica Review Sampling Results Ways to lower exposure 1m ortance of Communication of sus ect areas Hearing Conservation Review Sampling Results Discuss common noise producers Utilize Hearin Loss Simulator - Em a; > , Lock Out Tag Out and Try Presentation Demonstration Jeff Mcintosh Jeff Mcintosh Management Attendees 11:1512:15 HazCom Discuss Regulation Labeling MSDS Chemical Inventories Keeping up to date Look at Website ~> , Jeff Mcintosh Management Attendees 1:45 - 2:15 Video Quiz Pollution Control Near Miss Reporting Go Over reports Hand Out Cards ;,~ i1li __,,~m~. . Max Williams Indiana District Environmental Engineer 1 :00 - 1 :45 SPCC Jeff Mcintosh Management Attendees 2:00 - 3:30 3:30 - 4:00 Observations - Employee involvement Talk about re-introduction(SLAM) Introduce Maintenance checklist with SLAM as Guide Hand Out Books to everyone. Go Over Exam les - Pictures and Videos Quiz Game Jeff Mcintosh 4:00 - ? Hand out Certificates - Done Jeff Mcintosh Mana ement Attendees Jeff Mcintosh o o o D o D o o o D o o o o o o o o o Refresher Sign In Sheet Part 48 Carmel Sand Ken W iaz Aaron Kell John Harville Mike Thom son M,'kl! W~J'/~.s - /AI/II 1M- f~~,"'4l ol/1J!gj Indiana ecycle il Eddie Hart Z; /vL,> L- j~_ Scott Shurts ~'<2 d ~ MikeB rd ~~ ~0. Tim Williams Mike Haemmerle Steve Brunner - f'i\ I '~.~.-flae agenda and atten.~~".'~:'frtlJrl tlu~ Janua..y and. ~tl'lllefresbertrainrngelass~~C Plan training was . .::~cluded"as a part of th.etl-.es-. . .:{~ ".. ~ ;;;;7 ~~~~~~~~~~~~~~~~~~~ Part 46 Training Agenda January, 2004 7:30 - 8:30 Welcome Jeff Mcintosh Miners Rights - Online Year In Review - Indiana District Accidents, Injuries, and citations from 2003 I I :)[:~JJ;;; Working Rules and Regulations. Part 62 HCP Part 47 HAZCOM - Online Jeff Mcintosh Management Attendees 11 :30 - 12;00 Spill Control and Countermeasure Plan (SPCC) Max Williams - District Environmental Engineer Management Attendees : .... .\:~:;.:i!;:;;. In Training Room Operation Safewatch Discuss future observations topics (High Risk Activities - Maint.) Look at Pics for Hazard Recognition Discuss how each can affect us in our Workplace I Jeff Mcintosh Group Leaders Observers Jeff Mcintosh 3:15 - 4:00 Sand and Gravel of Quarry Related Topics Water Safety , J Jeff Mcintosh Management Attendees o o D o o o o D o o D o D o o o o U D /-~-~ Jan 8, 2004 District Bob Hoffman Steve Johnso Max Williams !' Carmel Sand Aaron Kelly ~1 I /'},.'7 A. _ .- _ t /VU"~ ~, ~ili.:;;;6:'[:; :]~)~. '~:::~';-S~~)~:;~:s:.:~~...i~":~r9::";~.o.;;:.-~:...:,:_,~.::.,.~:~.,:~.. ::.. '.:..,;.,..-~' ..... ..-...~ o ,0 ,0 ! 10 I o o '0 o o o o o o o o o o o o North Underground 1st Shift Refresher Training Trainer: Jeff Mcintosh Noblesville Stone Colon Ewing Lee France I ~l~r (/) Jan 13, 2004 Cannel Sand ~ ~ Mike Thorrlpson ~. I~ John Harville .....~ ( .:/...! t:).# ~ ~ District John Tiberi Dan Hoskins Ted Miller Steve Carroll Scott Woodard Jack Bee ~. ':,s~c~c PLAN TRAINING .;; , ' "," ,,;':', . , , . <, "'~..'-~, i '. "\ .tlli,;fQU()Witllfa:I.~re,tlte agenda andattendanee;il$ts,!r()Jilthe Januaryaad 'll'ebr.ary2Q'3J\D;~u..i Re(reshertrQdng~I.B..<'pcQPI~n training was '}lDcludedas a part oftlteseel..ses~ ' , ~ r=J EJ r:=J r:=J t=J CJ r:=J r::=J CJ EJ r:=J EJ t:=J t.:=J r:=J EJ -=:J r:::::::J "j Part 46 Training Agenda January-03 7:30 - 8:30 Welcome Safety Bag contents Year In Review Jeff McIntosh John Tiberi? Safety Rules Booklet, Part 62 HCP Part 47 HAZCOM Jeff Mcintosh Management Attendees 11 :30 - 12;00 Spill Cotrol and Countermeasure Plan (SPCC) Max Williams - District Environmental Engineer Management Attendees 1 :00 - 2:00 Operation Safewatch Topic Discussion with Group List Potential Action Items Present Action Items Jeff Mcintosh Group Leaders Observers 2:15 - 3:15 First Aid Jeff McIntosh 3:15 - 4:00 Sand and Gravel of Quarry Related Topics Water Safety Jeff Mcintosh Management Attendees o o o o o o o o o o o D o D D o o ,.,'~'::".. o o '* 7 -Jan-03 Part'48 UG 7 NI Tim Rutted e Roscoe Ma RickThom son Rand Watson Rick Hall Richard Hudson Geof e Fosnot Glen Tille Rick Ro ers Charles Roberson William Holdin Dan Smith . ". r Jason Ta lor James Harville Adam Ro.sichan James Smith Ed. Hibbard [Everett} . ad: SuttOn__ Warden Ma Daniel Howe" Mike Smith ~.' H/1 . Olkowski ISr Ed Harville John . Harville Sa Benson Donnie Vau hn Jan Dawson Eddie Hibbard 1~ j He) r:.f-fDt-J 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 i 1 1 1 1 1 1 1 1 1 1 1 1 -:ar3o * . C(j. J'*'t ( .sa rd , ht} I P"J U 0 O. 9-Jan-03 . .. 0 Part.48 UG 9 Kokomo st 0 Bob D er 1 John Roswo 1 Seth McCull 1 0 Phil Swisher 1 James Abbott 1 0 Curtis Masse 1 Dou Ber strom 1 0 Nob.St Mike Nichols 1 Alfred Parks 1 0 Jim Sanders 1 Matt Clark 1 0 Shamus Scott 1 Rodne Morle 1 Charlie Robinson 1 0 Tim Lowe 1 Charles Da 1 0 Ken W iaz 1 District 0 IJohn Sosnowski 1 NI Matt Kell 1 0 Zach Adkins 1 La Saul 1 0 ~ Aaron Kell 1 Mike Thorn son 1 Bob Beasle 1 0 0 Waverly . Jason McLain . 1 <: o '.",~~).., 25 0 Jf. ClAfMe! Su"e( .(""f}()~ 0 ...' ~. .... " .: '...~, .-, ' . ......: o o ; o o o o o o o o o o o o o o o iD o * 7 -Feb-03 Part 48 7 Kentuck Ave Gerald Head Ron S,hillin 5 Neil Q'Hair Brian Deeter Nate Hill Noblesville Stone Nick Barnhill Sterlin Cavalier Nob.Sand I Frank King Cloverdale I Don Herrington ~ t)A Lffi f ~ e I Stine! e".p J otJu 1 1 1 1 1 1 1 ~;l .. 1 8 o o o o o o o o D o D o o D o o D D o RECORD OF SPILL PREVENTION BRIEFINGS Instruction: Briefings will be scheduled and conducted by the owner or operators for operating personnel at intervals frequent enough to assure adequate understanding of the SPCC Plan for this facility. These briefings should also highlight and describe known spill events or failures, malfunctioning components, and recently developed precautionary measures. Personnel will also be instructed in operation and maintenance of equipment to prevent the discharges of oil and applicable pollution control laws, rules and regulations. During these briefings there will be an opportunity for facility operators and other personnel to share recommendations concerning health, safety, and environmental issues encountered during operation of the facility. Date: Plant: CARMEL SAND Attendees: Subject and Issues: Recommendations and suggestions: 00 ~ ~ ..... -. o = ~ Q J J J J J J J J J J ~ ~ ~ i APPENDICES APPENDIX B: Facility Documentation Section 3: Secondary Containment Drainage Log o D o o D D D D D o D D D D D D D D o CARMEL SAND SECONDARY CONTAINMENT DRAINAGE LOG 40 CFR 112 REQUIRES A CONTINUOUS WATCH WHEN DRAINING RAIN WATER FROM ANY PETROLEUM SECONDARY CONTAINMENT FACILITY. ANY OIL PRESENT ON THE WATER SURFACE MUST BE REMOVED PRIOR TO OPENING THE DISCHARGE VALVE. IT IS IMPORTANT TO KEEP THE STRUCTURE CLEAN AND WELL MAINTAINED TO A VOID OIL CONTAMINATION. MY SIGNATURE BELOW CERTIFIES THAT I HAVE EXAMINED THE CONTAINMENT FACILITY, REMOVED ANY VISIBLE OIL FROM THE WATER SURFACE, REPAIRED OR REPORTED ALL LEAKS, AND CLOSED AND LOCKED THE CONTAINMENT DRAIN VALVE PRIOR TO DEPARTURE. Oil Present Drain ()pen~d Drain GlosCd >.Volume , .' ", f)at~ .,,', {!;l;otation (\\'es!Nc)) . · . (time) " .' "(T~~}lf ' (2al) ..... ". ....,:.. ,'" .', *THIS RECORD MUST BE KEPT ON FILE FOR A MINIMUM OF THREE (3) YEARS. *To approximate the volume of water drained from the structure, multiply the depth of standing water by the' containment dimensions (all dimensions should be in feet). Multiply the volume by 7.48 to convert to gallons. rJl to ~ ::1 Q = ~ ~ I J J J J J J J J J J J J D D D D D D D D D o ~ ~ \ I APPENDIX B: Facility Documentation Section 4: Spill Information Form o o o o o o W J D D D U D D D D D D D SPILL INFORMATION FORM Facility Location: Owner/Operator: Name: Carmel Sand Address: Person to Contract: Telephone: Name: Address: Telephone: Discban!e Incident: - Location and Source: -Date and Time: -Cause of Release: -Material Involved: -Volume Discharged: -Injuries (if any): -Hazards to health or environment: Response: Preventive Measures: Corrective Actions: Comments: Facility Description (Attach maps if necessary): Reported to: Reported by: Name: Organization: Telephon~: Name: Organization: Telephone: 00 ~ r') - -. ~ = ~ = '- J J J J J J J J J J o o o D D o o o o \ APPENDIX B: Facility Documentation Section 5: Tank Integrity Test ResultslInspections > "'CS "'CS ~ = Q. ... ~ ~ o D D o D D o o D o D D D o D o o D o APPENDICES APPENDIX C: Spill Communication Sheet o D D D D o D D D D D D o D o ~ ~ ~ ~ SPILL COMMUNICATION SHEET The following reporting procedures should be immediately implemented after an oil/fuel discharge (of any size) has occurred. 1. Immediately contact the Plant Manager to report the discharge: Plant Manager: Office Phone Number: Fax Number: Home Phone Number: Mobile Jerry Crane 317-776-4460 317-776-4469 317-845-7556 317-319-8044 Ken Wytiaz 317-846-7746 317-571-1135 317-575-0436 317-418-2505 If the Plant Manager is not available, contact the Martin Marietta Materials, Inc. (MMM) Environmental Contact: MMM Environmental Contact: Office Phone Number: Fax Number: Home Phone Number: Mobile: Max Williams, Senior District Engineer 317-573-4460 317-573-5975 317-576-9421 317-418-2508 2. Based on the size, nature and circumstances of the discharge, the Plant Manager shall contact the Environmental Contact who will notify the appropriate regulatory authorities. In addition, federal SPCC regulations require that any discharge with the potential of reaching a navigable waterway in harmful quantities, as defined in 40 CFR 110.3 (See Appendix D), be immediately reported to the National Response Center (NRC). National Response Center: (800) 424-8802 In accordance with Indiana Water Pollution Board requirements 327 lAC 2-6 (See Appendix D), the Primary Emergency Coordinator will verbally notify within (2) two hours of discovery the Indiana Department of Environmental Management, Office of Environmental Response, Emergency Response Section, 2525 North Shadeland Avenue, P.O. Box 6015, Indianapolis, Indiana 46206-6015, and in written form if requested. Indiana Department of Environmental Management, Office of Environmental Response, Emergency Response Section: (888) 233-7745 (317) 233-7745 3. In addition to notifying the referenced agencies, the MMM Environmental Contact may also need the services of a spill cleanup contactor such as Spill Recovery Of Indiana, Inc. (317) 291- 3972. A prior arrangement must be made with them or any other spill cleanup,contractor to secure their immediate response if necessary. 4. In addition to the Federal and State notifications, and upon verification that an actual spill to a waterway has occurred or probably will occur, the MMM Environmental Contact should also report the spill to the following local contacts: Carmel Fire Department: 911 or 571-2580 Hamilton County Emergency Management Agency: 776-6345 In addition, downstream water users/property owners may also need to be notified. > -= -= ~ = Q. _. ~ ~ U D o D D I D D D D D D D D D D D D o o APPENDICES APPENDIX D: Indiana Spill Reporting Requirements (327 lAC 2-6) Federal Oil Spill Reporting Requirements (40 CFR 110) o D-, D o o o D o o o o o o o o o o o o ~ TITLE 327 WATER POLLUTION CONI'ROL BOARD LSA Document #96-101 DIGEST Adds 327 lAC 2-6.1 regarding spill reporting, containment and response. Repeals 327 lAC 2-6. Effective 30 days after filing with the secretary of state. , HISTORY First Notice of Comment Period: May 1, 1995, Indiana Register (18 IR 2171). Second Notice of Comment Period: December 1, 1995, Inililma Register (19 IR 508). Notice of First Hearing: March 1, 1996, Indiana Register (19 IR 1484). Date of First Hearing: March 13, 1996. Proposed Rule: June 1,1996, Indiana Register (19 IR 2597). Notice of Second Hearing: June 1, 1996, Indiana Register (19 IR2597). Date of Second Hearing: July 10, 1996. ' 327 lAC 2-6 327 lAC 2-6.1 SECTION 1. 327 lAC 2-6.1 IS ADDED TO READ AS FOLLOWS: RULE 6.1. SPlLLS; REPORTING, CONTAINMENT AND RESPONSE 327 lAC 2-6.1-1 Applicability Authority: Ie 13-8-4; IC 13-14-8-7 Affected: IC 13-2; IC 13-18-1; 13-18-3; 13-18-4; 13-18-11; 13-18-17 See. 1. This rule applies to the reporting and containment of, and the response to those spills of hazardous substances, extremely hazardous substances, petroleum and objectionable substances that are ofa quantity, type, duration and in a location as to damage the waters of the state. Nothing in this rule Is intended to affect reporting or cleanup requirements set forth by other federal, state, or local laws. (Water Pollution Control Board; 327 lAC 2-6.1-1) 327 lAC 2-6.1-2 Special Areas Authority: IC 13-8-4; IC 13-14-8-7 Affected: IC 13-2; IC 13-18-1; 13-18-3; 13-18-4; 13-18-8;13-18-17 See. 2. Certain areas of the state are recognized as having unique geology. A large section of the mid-southern part of the state Is a karst region. Portions of Saint Joseph, 0" 0" o o o o o o o o o D o D o o o o o Elkhart, Kosciusko and LaGrange counties contain a sole source aquifer as referenced in 42 V.S.C. 300h-3(e)." The waters ofthe state are particularly vulnerable to damage from spills in these areas and care should be exercised when evaluating damage from spills. Information about these areas can be obtained by calling the office of environmental response, emergency response branch. (Water Pollution Control Board; 327 lAC 2-6.1-2) 327 lAC 2-6.1-3 Exclusions Authority: IC 13-8-4; IC 13-14-8-7 Affected: IC 13-11-2; IC 13-18-1; 13-18-3; 13-18-4; 13-18-8; 13-18-17 See. 3. Not withstanding any other section of this rule, the reporting requirement of this rule does not apply to the following occurrences: (I) Discharges or exceedances that are under the jurisdiction of an applicable permit when the substance in question is covered by the permit and death or acute injury or illness to animals or humans does not occur; (2) Lawful application of materials including but not limited to: (A) Commerciai or natural fertilizers and pesticides on or to land or water; or (B) Dust suppression materials. (3) The application of petroleum necessary for construction that does not damage waters of the state. (4) Spills ofless than one (1) pound or one (1) pint; (5) Spills of integral operating fluids, in the use of motor vehicles or other equipment, the total volume of which is less than or equal to fifty-five (55) gallons and which do not damage waters of the state. (6) Oil sheens pr:oduced as a result of the normal operation of properly functioning watercraft. (7) A release of a substance integral to a spill response activity that has been approved and authorized by a state or federal on-scene coordinator. (Water Pollution Control Board,' 327 lAC 2-6.1-3) 327 lAC 2-6.1-4 Definitions Authority: IC 13-8-4; IC 13-14-8-7 Affected: IC 13-11-2; IC 13-18-1; 13-18-3; 13-18-4; 13-18-8; 13-18-17; IC 14-8-2-7 See. 4. In addition to the definitions contained in IC 13-11-2-17(d), IC 13-11-2-35(a), IC 13-11-2-51, IC 13-11-2-158(a), IC 13-11-2-160, IC 13-11-2-260, and IC 13-11-2-265, and in 327 lAC 1, the following definitions apply throughout this rule: (I) "Animal" means an mammals, birds, reptiles, amphibians, fish, crustaceans, and mollusks. (2) "Aquatic life" means those plants and macroinvertebrates that are dependent upon an aquatic environment. D. D o D o D D D o o o D o U D o D D o (3) "Contain" means to take such immediate action as necessary to dam, block, restrain, or otherwise act to most effectively prevent a spill from entering waters of the state or minimi7.e damage to the waters of the state from a spill. (4) "Damage" means the actual or imminent alteration of the waters of the state so as to render the waters harmful, detrimenta~ or injurious to: (A) Public health, safety, or welfare; (B) Domestic, commercial, industrial, agricultural, or recreational uses; or (C) Animals or aquatic life. (5) "Downstream water user" means: (A) A community public water supply, as identified by the department of natural resources under IC 14-25-7-13( d); (B) A significant water withdrawl facility as registered with the department of natural resources under IC 14-25-7-15; (C) Users of recreational waters; or (D) Any other user made known to the person who has a spill. (6) "Extremely hazardous substance" means a substance identified pursuant to 42 use 11002 and 11004. (40 CFR 355 Appendix A.) (7) "Facility" means all land, buildings, equipment, structures, and other stationary items that are located on a single site or on contiguous sites and that are owned or operated by the same person or by any person who controls, is controlled by, or is under common control with, such person. (8) "Facility boundary" means the boundary of a facility or an easement or right-of- way. (9) "Hazardous substance" has the meaning set forth in 42 USC 9601(14). (10) "Mode of transportation" includes, but is not limited to, carriage by; (A) Rail and motor vehicles; (B) Aircraft; (C) Watercraft; (D) Pipelines; or (E) Other means of transportation in commerce. This definition excludes carriage within a facility by transportation equipment owned, operated, or controlled by that facility. (11) "Objectionable substances" means substances that are: (A) Of a quantity, and a type; and (B) Present for a duration and in a location; so as to damage waters of the state. This definition excludes hazardous substances, extremely hazardous substances, petroleum, and mixtures thereof. (12) "On-Scene Coordinator" means a state or federal official designated by the department, the United States Environmental Protection Agency, or the United States Coast Guard to direct and coordinate special spill response activities. (13) "Recreational waters" means any water used for: (A) Boating, swimming, fishing, hunting, trapping, or wildlife viewing, or (B) Public access areas that are owned by the department of natural resources o o o o o o o o o o o o o o o o o o o or the federal government, as listed by the department. . (14) "Reportable quantity" means the amount of a hazardous substance or extremely hazardous substance that is required to be reported under federal law under 42 USC 9602(a) and (b) and 42 USC 9603(a).( 40 CFR 302.4 or 40 CFR 355 Appendix A.) (15) "Spill" means any unexpected, unintended, abnormal, or unapproved dumping, leakage, drainage, seepage, discharge or other loss of petroleum, hazardous substances, extremely hazardous substances, or objectionable substances. The term does not include releases to impermeable surfaces when the substance does not migrate off the surface or penetrate the surface and enter the soil. (16) "Spill response" for purposes of this rule means the following: (A) The spill is contained; and (B) Free material is removed or neutralized. (17) "Spill report" means an oral report that includes the following information about a spill, to the extent that the information is known at the time of the report: (A) The name, address and telephone number of the person making the spill report. (B) The name, address and telephone number of a contact person, if different from clause (A). (C) The location of the spill. (D) The 1ime of the spill. (E) The identification of the substance spilled. (F) The approximate quantity of the substance that has been or may further be spilled. (G) The duration of the spill. (H) The source of the spill. (I) Name and location of the waters damaged. (J)The identity of any response organization responding to the spill. (K) What measures have been or will be undertaken to perform a spill response. (L) Any other information that niay be significant to the response action. (18) "Waters", as defined in IC 13-11-2-265, means the accumulations of water, surface and underground, natural and artificial, public and private, or parts thereof, that are wholly or partially within, Bow through, or border upon this state. The term does not include any private pond or any off-stream pond, reservoir, or facility built for reduction or control of pollution or cooling of water prior to discharge unless the discharge from the pond, reservoir, or facility causes or threatens to cause water pollution. (Water Pollution Control Board; 327 lAC 2-6.1-4) 327 lAC 2-6.1-5 Reportable Spills; facility Authority:IC 13~; IC 13-14-8-7 Affected: IC 13-11-2; IC 13-18-1; 13-18-3i 13-18-4; 13-18-8; 13-18-17 o o o o o o o o o o o o o o o o o o o Sec. 5. The following spills from a facility must be reported: (I) Spills that damage the waters of the state so as to cause death or acute injury or illness to humans or animals. (2) Spills from a facility that has been notified in writing by a water utility that it is located in a delineated public water supply wellhead protection area as approved by the department under 327 lAC 8-4.1 that are: (A) Spills of hazardous substances or extremely hazardous substances when the amount spilled exceeds one hundred (100) pounds or the reportable quantity, whichever is less; (B) Spills of petroleum when the amount spilled exceeds fifty-five (55) gallons; or (C) Spills of objectionable substances as defined in section 4(11) this rule. (3) Spills that damage waten of the state and that: (A) Are located within fifty (50) feet of a known private drinking water well located beyond the facility property boundary; or (B) Are located within 100'yards of: (i) any high quality water designated as an outstanding state resource pursuant to 327 lAC 2-1-2(3), excluding Lake Michigan; (ii) any water designated as exceptional use pursuant to 327 lAC 2-1- 3(a)(6) and 327 lAC 2-1-11(b); (ill) any water designated as capable of supporting a salmonid fishery pursuant to 327 lAC 2-1-6(c)(I), except Lake Michigan; or (iv) any water that is a fish hatchery, fish and wildlife area, nature preserve, or recreational water owned by the department of natural resources or the federal government. (4) For any spill which does not meet th~ criteria in subdivisions (I) through (3), the following must be reported: (A) Spills to surface waters: (i) spills of hazardous substances or extremely hazardous substances when the amount spilled exceeds one hundred (100) pounds or the reportable quantity, whichever is less; (iI') spills of petroleum of such quantity as to cause a sheen upon the waters; or (ill) spills of objectionable substances as defined in section 4(11) of this rule. (B) Spills to son beyond the facility boundary: (i) spills of hazardous substances or extremely hazardous substances when the amount spilled exceeds one hundred (100) pounds or the reportable quantity, whichever is less; (ii) spills of petroleum when the amount spilled exceeds fifty-five (55) gaIIons;or (ill) spills of objectionable substances as defined in section 4(11) of this rule. o D- O o o o o o o o o o o o o o o o o (C) Spills to soil within the facility boundary: (i) spills of hazardous substances or extremely hazardous substances when the amount spilled exceeds the reportable quantity; (ll) spills of petroleum when the spilled amount exceeds one thousand (1,000) gallons; or (ill) spills of objectionable substances as defined in section 4(11) of this rule. (5) Any spill for which a spill response has not been done. (Water Pollution Control Board; 327 IAC 2-6.1-5) 327 IAC 2-6.1-6 Reportable Spills; transportation Authority: Ie 13-8-4; IC 13-14-8-7 Affected:.IC 13-11-2; IC 13-18-1; 13-18-3; 13-18-4; 13-18-8; 13-18-17 See. 6. The following spills from a mode of transportation must be reported: (I) Spills that damage the waters of the state so as to cause death or acute injury or illness to humans or animals. (2) Spills that damage surface waters. (3) Spills to soil: (A) Spills of hazardous substances or extremely hazardous substances when the amount spilled exceeds one hundred (100) pounds or the reportable quantity, whichever is less; (B) Spills of petroleum when the amount spilled exceeds fifty-five (55) gallons; or (C) Spills of objectionable substances as defined in section 4(11) of this ru,l.e. (4) Any spill for which a spill response has not been done. (Water Pollution Control Board; 327 IAC 2-6.1-6) 327 IAC 2-6.1-7 Reportable spills; responsibilities Authority: IC 13-8-4; IC 13-14-8-7 Affected: IC 13-11-2; IC 13-18-1; 13-18-3; 13-18-4; 13-18-8; 13-18-17 See. 7. Any person who operates, controls, or maintains any mode of transportation or facility from which a spill occurs shall, upon discovery of a reportable spill to the soil or surface waters of the state, do the following: (I) Contain the spill, if possible, to prevent additional spilled material from entering the waters of the state. (2) Undertake or cause others to undertake activities needed to accomplish a spill response. (3) As soon as possible but within two (2) hours of discovery, communicate a spill report to the Department of Environmental Management, Office of o o. o o o o o o o o o o o o o o o o o Environmental Response: Area code 1- 888-233-7745 for in state calls (toll free), (317) 233-7745 for out of state calls. If new or updated spill report information becomes known that indicates a significant increase in the likelihood of damage to the waters of the state, the responsible party shall notify the department as soon as possible but within two (2) hours of the time the new or updated information becomes mown. (4) Submit to the Department of Environmental Management, Office of Environmental Response, 2525 North Shadeland Avenue, P.O. Box 6015, Indianapolis, IN, 46206- 6015, a written copy of the spill report if requested in writing by the department. (5) Except from modes of transportation other than pipelines, exercise due diligence and docliment attempts to notify the following: (A) For spills to surface water that cause damage, the nearest affected downstream water user located within ten (10) miles of the spill and in the state of Indiana; and (B) For spills to soil outside the facility boundary, the affected property owner or owners, operator or operators, or occupant or occupants. (Water Pollution Control Board,' 327 lAC 2-6.1-7) 327 IAC 2-6.1-8 Emergency Spill Response Actions Authority: IC 13-8-4; ICI3-14-8-7 Affected: IC 13-11-2; IC 13-18-1; 13-18-3; 13-18-4; 13-:-18-8; 13-18-17 Sec. 8. Notwithstanding any other section of this rule, emergency spill response actions take precedence over reporting requirements, and when emergency spill response activities render spill reporting inconsistent with effective response activities, communication of the spill report to the Indiana department of environmental management may be delayed. In situations where the spill report is delayed, the burden of proving the need for the delay shall be upon the responsible person. (Water Pollution Control Board; 327 lAC 2-6.1-8) 327 IAC 2-6.1-9 Compliance Confirmation Authority: IC 13-8-4; Ie 13-14-8-7 Affected: IC 13-11-2; IC 13-18-1; 13-18-3; 13-18-4; 13-18-8; 13-18-17 See. 9. When spill reporting and response as provided for in this rule has occurred, the department shall, upon request, issue a letter confirming compliance with this rule and stating tl1at no further action is required under this rule. (Water Pollution Control Board; 327 lAC 2- 6.1-8) SECTION 2. 327 IAC 2-6 IS REPEALED ] '. i I .. .\ .-1 ' . I .'" J'..." i .' : r' ... 'I -1 . : -\ .' :-1 ..< !I .. !1 .lIII!fI 11 . - ' W ) ] .. ': l" .. ! 1 .. o I 0 o o o o o o o o o o o o :0 o o o o Discharge of Oil Regulation (40 CFR 110) - Key Provisions Page 10f3 &EPA . United Slates Environmet1tal Protection Agency Discharge of Oil Regulation: Key Provisions Section 110.1 Definitions Terms not defined in this section have the same meaning given by the Section 311 of the Act. As used in this part, the following terms shall have the meaning indicated below: Act means the Federal Water Pollution Control Act, as amended, 33 U.S.C. 1251 et seq., also known as the Clean Water Act; Administrator means the Administrator of the Environmental Protection Agency (EP A); Applicable water quality standards means State water quality standards adopted by the State pursuant to section 303 of the Act or promulgated by EP A pursuant to that section; MARPOL 73/78 means the International Convention for the Prevention of Pollution from .Ships, 1973, as modified by the Protocol of 1978 relating thereto, Annex I, which regulates pollution from oil and which entered into force on October 2, 1983; Navigable waters means the waters of the United States, including the territorial seas. The term includes: (a) All waters that are currently used, were used in the past, or may be susceptible to use in interstate or foreign commerce, including all waters that are subject to the ebb and flow of the tide; (b) Interstate waters, including interstate wetlands; (c) All other waters such as intrastate lakes, rivers, streams (including intermittent streams), mudflats, sandflats, and wetlands, the use, degradation, or destruction of which would affect or could affect interstate or foreign commerce including any such waters: (1) That are or could be used by interstate or foreign travelers for recreational or other purposes; (2) From which fish or shellfish are or could be taken and sold in interstate or foreign commerce; (3) That are used or could be used for industrial purposes by industries in interstate commerce; (d) All impoundments of waters otherwise defined as navigable waters under this section; (e) Tributaries of waters identified in paragraphs (a) through (d) of this section, including adjacent wetlands; and (f) Wetlands adjacent to waters identified in paragraphs (a) through (e) of this section: Provided, That waste treatment systems (other than cooling ponds meeting the criteria of this paragraph) are not waters of the United States; Navigable waters do not include prior converted cropland. Notwithstanding the determination of an area's status as prior converted cropland by any other federal agency, for the purposes of the Clean Water Act, the final authority regarding Clean Water Act jurisdiction remains with EP A. NPDES meallS National Pollutant Discharge Elimination System; Sheen means an iridescent appearance on the surface of water; Sludge http://www.epa.gov/oilspilllsheenkey.htm .07/02/2002 o u o o o o o o D o D ,0 o o o o o ,0 o Discharge of Oil Regulation (40 CFR 110) - Key Provisions Page 2 of3 means an aggregate of oil or oil and other matter of any kind in any form other than dredged spoil having a combined specific gravity equivalent to or greater than water; United States means the States, the District of Columbia, the Commonwealth of Puerto Rico, Guam, American Samoa, the Virgin Islands, and the Trust Territory of the Pacific Islands; Wetlands means those areas that are inundated or saturated by surface or ground water at a frequency or duration sufficient to support, and that under normal circumstances do support, a prevalence of vegetation typically adapted for life in saturated soil conditions. Wetlands generally include playa lakes, swamps, marshes, bogs and similar areas such as sloughs, prairie potholes, wet meadows, prairie river overflows, mudflats, and natural ponds. [52 FR 10719, Apr. 2, 1987, as amended at 58 FR 45039, Aug. 25, 1993; 61 FR 7421, Feb. 28, 1996] Section 110.2 Applicability The regulations of this part apply to the discharge of oil.prohibited by section 311(b)(3) of the Act. [61 FR 7421, Feb. 28,.1996] Section 110.3 Discharge of oil in such quantities as "may be harmful" pursuant to section 311(b)(4) of the Act. For purposes of section 311 (b)( 4) of the Act, discharges of oil in such quantities that the Administrator has determined may be harmful to the public health or welfare or the environment of the United States include discharges of oil that: (a) Violate applicable water quality standards; or (b) Cause a film or sheen upon or discoloration of the surface of the water or adjoining shorelines or cause a sludge or emulsion to be deposited beneath the surface of the water or upon adjoining shorelines. [61 FR 7421, Feb. 28, 1996] Section 110.4 Dispersants Addition of dispersants or emulsifiers to oil to be discharged that would circumvent the provisions of this part is prohibited. [52 FR 10719, Apr. 2, 1987. Redesignated at 61 FR 7421, Feb. 28, 1996] Section 110.5 Discharges of oil not determined "as maybe harmful" pursuant to Section 311 (b )(3) of the Act. Notwithstanding any other provisions of this part, the Administrator has not determined the following discharges of oil "as may be harmful" for purposes of section 311 (b) of the Act: (a) Discharges of oil from a properly functioning vessel engine (including an engine on apublic vessel) and any discharges of such oil accumulated in the bilges of a vessel discharged in compliance with MARPOL 73/78, Annex I, as provided in 33 CFR part 151, subpart A; (b) Other discharges of oil permitted under MARPOL 73/78, Annex I, as provided in 33 CFR part 151, subpart A; and (c) Any discharge of oil explicitly permitted by the Administrator in connection with research, demonstration projects, or studies relating to the prevention, control, or abatement of oil pollution. [61 FR 7421, Feb. 28, http://www.epa.gov/oilspill/sheenkey.htm 07/02/2002 o o o o o o o o o o o o o o o o o o o Discharge of Oil Regulation (40 CFR 110) - Key Provisions Page 3 of 3 1996] Application for EP A Permits to Discharge Oil for Research Purposes (Revised Interim Guidelines) Abstract PDP file (42K, 20 pages) Section 110.6 Notice Any person in charge of a vessel or of an onshore or offshore facility shall, as soon as he or she has knowledge of any discharge of oil from such vessel or facility in violation of section 311(b )(3) of the Act, immediately notify the National Response Center (NRC) (800-424- 8802; in the Washington, DC metropolitan area, 202-426-2675). If direct reporting to the NRC is not practicable, reports may be made to the Coast Guard or EP A predesignated On-Scene Coordinator (OSC) for the geographic area where the discharge occurs. All such reports shall be promptly relayed to the NRC. If it is not possible to notify the NRC or the predesignated OCS immediately, reports may be made immediately to the nearest Coast Guard unit, provided that the person in charge of the vessel or onshore or offshore facility notifies the NRC as soon as possible. The reports shall be made in accordance with such procedures as the Secretary of Transportation may prescribe. The procedures for such notice are set forth in U.S. Coast Guard regulations, 33 CFR part 153, subpart B and in the National Oil and Hazardous Substances Pollution Contingency Plan, 40 CFR part 300, subpart E. [52 FR 10719, Apr. 2, 1987. Redesignated and amended at 61 FR 7421, Feb. 28, 1996; 61 FR 14032, Mar. 29, 1996] [ Oilspill Home I Search Oilspilll Contact Us ] [ EPA Home I OSWER Home I Superfund Home] [ Search EPA I Search Superfund] ..".~ . u un: ILL "!!.f r - - ~~-'. URL: http://www.epa.gov/oilspil1/sheenkey.htm This page last updated on November 1, 2000 Comments: oilinfo@eDa.~ov lJIU .1 http://www.epa.gov/oilspil1/sheenkey.htm 07/0212002 > "CS "CS ('D = Q. _. ~ trj D D D D D o D D o o o o o o o D o o 10 \ APPENDICES APPENDIX E: Secondary Containment Capacity Calculations o o o o o o o o o o o o o o o o o o o SPCC PLAN SECONDARY CONTAINMENT CALCULATIONS 01/21/05 MARTIN MARIETTA MATERIALS, INC. (MMM) CARMEL SAND 11010 HAZEL DELL PARKWAY CARMEL, IN 46280 1. 1000 gallon diesel fuel tank, just south of scale area within steel dike under canopy Dimensions: 10 ft by 7.83 ft by 1.75 ft Capacity = 10 ft x 7.83 ft x 1.75 ft x 7.48 gallons/ff = 1025 gallons Therefore, containment needed = 1000 gallons And containment present = 1025 gallons I 1A. 1000 gallon diesel fuel tank loading/unloading area; no containment present; this area would likely drain to the surface water impoundment. 2. 250 gallon used oil tank in outside circular steel dike, located just west of the diesel fuel tank #1 on 1/17/05 Dimensions: 7.5 ft diameter by 1.75 ft depth Capacity = n(7.5 ft)2/4 x 1.75 ft x 7.48 gallons/ff = 578 gallons 25 year storm volume = 4.8 in.1l2 in/ft x n(7.5 ft)2/4 x 7.48 gallons/ff =132 gallons Therefore, containment needed = 250 gallons + 132 gallons = 382 gallons And containment present = 578 gallons 2A. 250 gallon used oil tank loading/unloading area; no containment present; this area would likely drain to the surface water impoundment. 3. 2-275 gallon oil lubricant tanks, located just west of the dieselfueltank #1 on 1/17/05, within outside steel dike Dimensions: 7.5 ft by 6 ft by 1.75 ft Capacity = 7.5 ft x 6 ft x 1.75 ft x 7.48 gallons/ff = 589 gallons 25 year storm volume = 4.8 in.1l2 in/ft x 7.5 ft x 6 ft x 7.48 gallons/ff =134.6 gallons Therefore, containment needed = 275 gallons + 134.6 gallons = 409.6 gallons And containment present = 589 gallons 3A. 2-275 gallon oil lubricant tanks loading/unloading area; no containment present; this area would likely drain to the surface water impoundment. 4. 2-1500 gallon fuel tanks on dredge; no containment present and spill would likely drain to the surface water impoundment. 4A. 2-1500 gallon fuel tanks on dredge loading/unloading area; no containment present and spill would likely drain to the surface water impoundment. 5. 10-55 gallon oil drums stored within the shipping trailer southwest of the Plant; no containment present and spill would likely remain localized or drain to the surface water impoundment; oil absorbent materials are on hand. (55 gallon drums are no longer stored in shed on peninsula.) o o o o o o o o o o o o o o o o o o o 6. Electric transformers with less than 100 gallons capacity; no containment present but spill would likely remain localized or runoff into nearby surface water impoundment. 7. Dredge; 85 gallon hydraulic oil tank and 60 gallon lubricating oil tank; no containment present but spill would likely remain localized or runoff into nearby surface water impoundment. 7A. Dredge oil tank and lubricating oil tank loading/unloading area; no containment present but spill would likely remain localized or runoff into nearby surface water impoundment. 8. 100 gallon diesel fuel tanks in two (2) front end loaders; no containment present but spill would likely remain localized or runoff into nearby surface water impoundment. 8A. Loading/unloading area of 100 gallon diesel fuel tanks in two (2) front end loaders; no containment present but spill would likely remain localized or runoff into nearby surface water impoundment 9. 250 gallon unleaded gasoline tank in outside steel dike, located just south of the scale area Dimensions: 7.83 ft by 3.83 ft by 1.75ft depth (height was increased by 3 inches on 04/01/04) Capacity = (7.83 ft) x 3.83 ft by 1.75 ft x 7.48 gallons/ff = 392.6 gallons 25 year storm volume = 4.8 in./12 in/ft x 7.83 ft x 3.83 ft x 7.48 gallons/ft3 =90 gallons Therefore, containment needed = 250 gallons + 90 gallons = 340 gallons And containment present = 392.6 2allons 9A. 250 gallon unleaded gasoline tank loading/unloading area; no containment present; spill would remain localized or would likely drain to the surface water impoundment. ~ ""CS ~ = c.. ... ~ ~ APPENDICES APPENDIX F: Facility Site Plan