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HomeMy WebLinkAbout3.0 Sanitary Sewer Details & NotesCAST IRON FRAME AND LiD INSTALLED FLUSH WITH FINISHED GRADE IN PAVEMENT AREAS MATCH EXISTING 2 45' BENDS OR LONG RADIUS 90' BEND END OF SEWER MAIN SA- NO SCALE PROPOSED EDGE OF PAVEMENT 5' MIN. NOTE: THE CONTRACTOR SHALL BE AWARE THAT IF THE TOP OF THE TRENCH IS WITHIN 5 FEET (5') OF THE PROPOSED FUTURE BACK OF CURB THAT GRANULAR BACKFILL SHALL BE PLACED IN THE EXCAVATION AND COMPACTED PER INDOT SPECIFICATIONS FOR SUCH AREAS. THIS DISTANCE WILL BE CHECKED AT RANDOM INTERVALS DURING THE CONSTRUCTION. NO SCALE NO SCALE N 010" 11111111111111, um 14 fliiO4ir miumr di3 off BACKFILL WITH COMPACTED GRANULAR MATERIAL UNDER PAVEMENT AREAS 4 "(MINIMUM)- SEWER CLEANOUT SANITARY SEWER BENCH SLOPE 1/2" PER FOOT NO SCALE SANITARY PiPES AND LATERALS FINISHED GRADE FOR UNPAVED AREA WITHOUT FRAME AND LID BACKFILL WITH SELECT EXCAVATED MATERIAL FOR UNPAVED AREAS 8 "PIPE 4 "(MINIMUM) CONCRETE CRADLE (MINIMUM CONCRETE STRENGTH OF 2500 PSI) UNDISTURBED SOIL STANDARD MANHOLE BENCHES VARIES EXISTING GRADE 20' X 60' SAFETY BOX 60" n SA -34 TRENC -I DETAIL WITH SAFETY BOX BUTYL RUBBER BASE EXTERIOR BACKPLASTER MATERIAL 1/4"± 1/16" MIN. THICKNESS FROM 2" BELOW TOP OF CONE TO THE BASE OF THE MANHOLE POLYPROPYLENE OR PLASTIC COATED CAST IRON STEPS SEAL EACH JOINT W /BUTYL RUBBER BASE COATING 6" ABOVE BELOW EACH JOINT (INSIDE JOINTS TO BE FILLED W "PRECO" PLUG MATERIAL.) FLOW CHANNELS THROUGH MANHOLES SHALL BE U- SHAPED W /BENCHWALLS EXTENDING TO CROWN OF PIPES. LATERALS ENTERING MANHOLE SHALL BE PLACED AT BENCH LEVEL SA -10 NOTE: MANHOLE CONFORMS TO ASTM C -478 JOINT CONFORMS TO ASTM C -443 3" MIN. GROUT BENCH MIN. 1/2" PER FOOT SLOPE A -18 10 MIN. 3" MIN. WATER MAIN SANITARY SEINER TO ELEV. 12" MAX. NO SCALE CARMEL CLAY DISTRICT 111 111 11I�III 24" NO SCALE PLAN `CLASS 22 MECH. JOINT C.I. OR CLASS 2 DJ. PIPE FLEXIBLE COUPUNG OR ADAPTOR ELEVATION PLAN 4' -O" DIA. FINISH GRADE 10' MIN. NO SCALE (WATER MAINS SANI. SEWERS) NEENAH R -1642 CASTING W/ SELF SEALING LID CONCEALED PICK HOLES AND STAMPED "SANITARY SEWER" MIN. CROSSOVER SEPARATION FINISH GRADE TO DRAIN AWAY FROM CASTING PRECAST CONCRETE ADJUSTER RINGS 4" M1N. -12" MAX. SEAL WITH INFI- SHIELD UNIBAND OR EQUAL. NOTES: Water and sewer crossings and seperations shall be in accordance with Ten State Standards and local codes. SANITARY SEWER MANHOLE There shall be no physical connections between a public or private water supply system and a sanitary sewer or appurtenances thereto which would permit the passage of any polluted water into the potable supply. Sanitary sewers shall be laid ten (10) feet horizontally from any existing or proposed water line. The distance shall be measured edge to edge. In cases where it is not practical to maintain a ten (10) foot seperation, the appropriate reviewing agency may allow deviation on a case -by -case basis if supported by data from the design engineer. Such deviation may allow installation of the sewer closer to a water main provided that the water main is in a separate trench or on an undisturbed earth shelf located to one side of the sewer, and at an elevation so the bottom of the water main is at least 18 inches above the top of the sewer. ECCENTRIC CONE SECTION 0 -RING GASKET BETWEEN ALL RISER AND CONE SECTIONS, PLUS 1 /2" EXTRUDABLE GASKET (KENT SEAL OR EQUAL) Sanitary sewers crossing water mains shall be laid to provide a minimum vertical seperation distance of 18 inches between the outside of water main and the outside of the sewer. This shall be the case where the water main is either above or below the sewer. The crossing shall be arranged so that the sewer joints will be equidistant and as far as possible from the water main joints. Where a water main crosses under a sewer, adequate structural support shall be provided for the sewer to prevent damage to the water main. When it is impossible to obtain proper horizontal and vertical seperation as stipulated above, the sewer shall be designed and constructed equal to water pipe, and shall be pressure tested to assure water tightness prior to backfilling. PRECAST CONCRETE SECTIONS MANUFACTURED GASKET OR BOOT AROUND PIPES CONC. BASE 12" MINIMUM 6" FOR DIA. OF 4' 8" FOR DIA. GREATER THAN 4' #4 BARS 12" O.C. -B.W. #8 CRUSHED STONE BEDDING TC. TOP OF CASTING ELEVATION NOTE ALL MANHOLE SECTIONS WILL BE WATER PROOFED ON THE OUTSIDE WITH SPARYED BITUMINOUS COATING. =111= _I_ =1 I1i I 11_' I =1' III II REPLACE EXCAVATED MATERIAL BEDDING MATERIAL TO BE COMPACTED #8 CRUSHED STONE NOTE: FOR ROCK OR OTHER INCOMPRESSIBLE MATERIALS, THE TRENCH SHOULD BE OVER EXCAVATED A MINIMUM OF 6" AND REFILLED W #8 CRUSHED STONE. ALL FILL IS TO MEET CLAY TWP. REGIONAL WASTE DISTRICT STANDARD. FLEXIBLE PIPE BEDDING DETAIL CONC. COLLAR k COUPUNGS USED WHEN LESS THAN 18" OR IN CASES WHERE WATER IS BELOW SAN. SEWER 2" LETTERS, RECESSED, FLUSH WITH SURFACE "SELF- SEALING" APPLICATION CONTRACTOR SHALL PLACE A 5' POST EXPOSED 2' MINIMUM GRADE DIRECTLY ABOVE LATERAL END. POST TO BE PAINTED RED TO ASSIST IN LOCATING LOCATION. 6" PVC PLUG SEALED IN PLACE NOTE: MAGNETIC LOCATOR TAPE TO BE PLACED AT END OF EACH LATERAL. NOTE: BEDDING REQUIREMENTS FOR LATERALS SHALL BE THE SAME AS FOR MAIN SEWER LINE. 36" DEPENDENT UPON O.D. OF RING SECTION IN USE) SECTION "A -A" SANITARY SEWER NO SCALE MANHOLE FRAME AND COVER 34 "O.D PLACE 1/2" DIA. EXTRUDABLE PREFORMED GASKET MATERIAL IN EACH KEYWAY -SEE DETAIL NOMINAL 1/2" BUYTL RUBBER BASE EXTRUDABLE PREFORMED GASKET MATERIAL TYP. GASKET DETAIL NOTE: DEPTH OF PIPE AT PROPERTY LINE TO BE APPROXIMATELY 9' BELOW ESTABLISHED GRADE EXCEPT WHERE A MIN. GRADE OF 1.00% FROM MAIN SEWER FIXES A LESSER DEPTH NEENAH R -1642 OR EQUIVALENT, W/ SELF SEALING APPLICATION. WATERPROOF CASTINGS SHALL BE NEENAH R- 1916 -F1 OR EQUIVALENT. ALL CASTINGS TO BE STAMPED "SANITARY SEWER MACHINED BEARING SURFACE PLAN VIEW 24" 1.D. 27 3/4" PRECAST CONCRETE ADJ. RING OR FLANGE OF CASTING. 24 "I. D. SECTION "A -A" PROPERTY LINE PLAN NO SCALE 3.0' ADJUSTING RING DETAIL 2.0' MINIMUM GRADE 1.00% LONG RADIUS CURVE LATERAL CO\NECTION DETAIL SA -5 NO SCALE ISOMETRIC PROPERTY LINE 6" PVC PIPE PER SANITARY SEWER SPECIFICATIONS (SDR 35) 111 %Iiiiiiiiir ALL PIPE EXCEPT RISE PIPE SHALL BE AT A MINIMUM GRADE of 1.00% ISOMETRIC SA 2.0' 3.0' 6" PVC PIPE PER SANITARY SEWER SPECIFICATIONS (SDR 35) NO SCALE NO SCALE PROPER CURVES SHALL BE USED FOR ALL ABRUPT CHANGES IN LINE AND GRADE. SA -11 NOTE: BEDDING REQUIREMENTS FOR LATERALS SHALL BE THE SAME AS FOR MAIN SEWER LINE. THIS TYPE OF CONCRETE ENCASEMENT IS USED WHEN STORM SEWER iS BELOW SANITARY SEWER WHERE SHOWN ON PROFILE. NO SCALE AIR TEST SCHEDULE CONTRACTOR SHALL PLACE A 5' POST EXPOSED 2' MINIMUM GRADE DIRECTLY ABOVE LATERAL END. POST TO BE PAINTED RED TO ASSIST IN VISUAL LOCATION. 6" PVC PLUG SEALED IN PLACE DEEP LATERAL CONNECTION DETAIL CONCRETE MAY BE FLOWABLE MORTER PER IN.DOT SPEC. 213 OR #2500 READY MIX CONCRETE. NOTE: DEPTH OF PIPE AT PROPERTY LINE TO BE APPROXIMATELY 9' BELOW ESTABLISHED GRADE EXCEPT WHERE A MIN. GRADE OF 1.00% FROM MAIN SEWER FIXES A LESSER DEPTH PLAN SANITARY SEWER CONCRETE ENCASEMENT DETAIL Table I: Time in Seconds Required For Pressure Drop From 3.5 PSIG to 2.5 PSIG (Based on 0.003 cfm per sq. ft. and 2.0 cfm) NOTE: MAGNETIC LOCATOR TAPE TO BE PLACED AT END OF EACH LATERAL. LONG RADIUS CURVE THIS TYPE OF CONCRETE ENCASEMENT IS USED WHEN EXCAVATING IS DONE JUST ABOVE SANITARY SEWER WHERE SHOWN ON PROFILE TYPICAL SANITARY SEWER SPECIFICATIONS TO BE USED FOR PRIVATE SEWER DEVELOPMENT WITHIN CLAY TOWNSHIP REGIONAL WASTE DISTRICT REVISED SEPTEMBER, 1999 1. Standard specifications of the Clay Waste District and Indiana Department of Highways shall apply for all work and materials. Pipe shall be installed in accordance with Section 715. 2. Sanitary sewer pipe shall be PVC in accordance with ASTM D -3034 (S.D.R. 35) and ASTM 2321. PVC pipe shall have grooved bell and gasket. The pipe shall be made of PVC plastic having a cell classification of 12454B. 3. PVC sewer fittings shall conform to the requirements of ASTM D- 3034 -89 specification. Fittings in sizes through 8" shall be molded in one piece with elastomeric joints and minimum socket depths as specified in sections 6.2 and 7.3.2. Fittings 10" and larger shall be molded or fabricated in accordance with section 7.11 with manufacturers standard pipe bells and gaskets. Wall thickness of fittings shall be SDR 26 as defined in section 7.4.1 of the specifications. Gaskets for elastomeric joints shall be molded with a minimum cross sectional area of 0.20 square inches and conform to ASTM F -477 specification. Fittings shall be manufactured by Harco or equal. 4. All sanitary manholes shall be "precast concrete" manholes in accordance with ASTM C -478 and Section 720. 0 -rings shall conform to C -443. Kent Seal or equivalent shall also be applied to all joints and between riser rings and castings. Manhole step spacing shall be no more than 16- inches. Manholes shall be air tested for leakage in accordance with ASTM C1244 -93, Standard Test Method for Concrete Sewer Manholes by the Negative Air Pressure (Vacuum) Test. A. Installation and operation of vacuum equipment and indicating devices must be in accordance with manufacturer's recommendations and performance specifications which have been provided by the manufacturer and accepted by the Engineer. B. With the vacuum tester set in place: 1. inflate the compression band to forty (40) psi to effect a seal between the vacuum base and the structure. 2. Connect the vacuum pump to the outlet part with the valve open. 3. Draw a vacuum of ten (10) inches of Hg. and close the valve. C. Accepted standards for leakage will be established from the elapsed time for a negative pressure change from ten (10) inches to nine (9) inches of mercury. The maximum allowable leakage rate for a four -(4) foot diameter manhole must be in accordance with the following: Minimum Elapsed Time for a Manhole Depth Pressure Change of 1 Inch Hg. 10 feet or less 60 seconds >10 feet but <15 feet 75 seconds >15 feet but <25 feet 90 seconds For manholes five (5) feet in diameter, add an additional fifteen (15) seconds and for manholes six (6) feet in diameter, add an additional thirty (30) seconds to the time requirements for four (4) foot diameter manholes. For all manholes deeper than twenty -five (25) feet, engineer will determine the applicable minimum elapsed time. D. If the manhole fails the test, necessary repairs must be made and the vacuum test and repairs must be repeated until the manhole passes the test. E. If manhole joint sealants are pulled out during the vacuum test, the manhole must be disassembled and the joint sealants replaced. F. Manholes will be subject to visual inspection with all visual leaks being repaired. 5. Butyl rubber coating shall be applied around each manhole joint from 6- inches above to 6- inches below each joint. The appropriate primer shall be applied prior to applying the rubber coating. Inside joints to be filled with precoat plug material. 6. The manhole chimney's including all riser rings shall be sealed using Infi Shield "Uniband" or approved equal. Prior to placement, the top 4- inches of the manhole cone and casting frame shall be cleaned and primed. The Uniband shall extend from 3- inches below the top of the cone section to 2- inches over the flange of the manhole casting frame. 7. The casting elevations are set by plan. However, the castings are to be adjusted in the field by the Engineer s representative, should a discrepancy occur between plan grade and existing grade. New manhole ring and cover shall be installed to establish grade. Maximum height of adjusting rings shall be 12- inches. 8. Backfill around all structures and all cuts under paved areas with granular material. Trenches opening with 5 -feet of paved roadways shall be backfilled with granular material in accordance with Section 211. Backfill under sidewalks shall be granular, unless the walks are constructed a minimum of six months after backfill has been in place. 9. The Contractor shall be responsible for verifying that all state highways, city and county permits have been obtained by the developer prior to start of construction. 10. The Contractor shall be required to furnish the developer's Engineer with a set of prints, marked in red pencil, showing actual sewer location and invert, to include lateral location, depth and length. Such "as- built" prints must be received by the Engineer before the final contract payment can be authorized. The sanitary sewer laterals and stubs termination shall be indicated on the surface with a metal fence post set immediately above said termination point. 11. All sanitary sewer lines upon completion will be required to pass a low pressure air test. Said test shall be conducted according to ASTM 1417 -92, and shall be witnessed by an Engineer and a representative of the Clay Waste District. The testing shall be in accordance with Table 1. 12. Deflection tests shalt be performed on all flexible* pipe after the final backfill has been in -place at least 30 days. No pipe shall exceed a vertical deflection of five percent (5 deflection test results. *The following are considered non flexible pipes: concrete pipe, ductile iron pipe and cast iron pipe.) The deflection test shall be performed with a nine -point mandrel. Proving rings shall be available. 13. All mandrel testing shall be observed by a Professional Engineer for certification and a representative of the Clay Waste District. 14. The ends of laterals are to be plugged tight with a braced plastic disc or cap capable of withstanding a low pressure air test without leakage. 15. Bedding for flexible pipe shall be No. 8 crushed stone from 6- inches below the pipe to 12- inches above the pipe. Bedding for rigid pipe shall be No. 8 crushed stone from 6- inches below the pipe to the spring line of the pipe and from this point to 12- inches above shall be fill sand or equivalent. Manholes shall be placed on no less than 6- inches of No. 8 crushed stone bedding. 16. Water and sewer line crossings and separations shall be in accordance with Ten States Standards. 17. Trench shall be opened sufficiently ahead of pipe laying to reveal obstructions, and shall be property protected and /or barricaded when left unattended. 18. No water shall be permitted to flow into the sanitary sewer system during construction. Contractor shall utilize a pump to keep the water ievel below the pipe. Pump discharge shall be directed to a storm outlet. Any pipe entering existing sewers shall be plugged, with screw type mechanical, braced plug, until such time as all tests on the sewers have been completed and the lines have passed all punch lists. 19. All sewer laterals installed by the mainline Contractor shall be bedded the same as the main line sewer. 20. Forty -eight (48) hours notice shall be given to the Clay Regional Waste District prior to the start of sewer construction. Also, 48 -hours notice shall be given prior to any testing done on the sewer. 21. Manhole castings shall be stamped "SANITARY SEWER" (Neenah Casting R 1642 or equal) and be self sealing type. Waterproof castings shall be Neenah R -1 916 -F1 and stamped "SANITARY SEWER 22. The minimum slope for sewer acceptance by the Clay Township Regional Waste District are: Size of Pipe Minimum Constructed Slope 8 -inch 0.40% 10 -inch 0.28% 12 -inch 0.22% 15 -inch 0.15% 18 inch 0.12% 23. The Contractor shall provide measurements of the slope of the sewer for each manhole section as construction progresses. Such measurements shall be certified by a Registered Land Surveyor or Engineer and be available on -site for observation by the District s Inspector. No more than three manhole sections can be constructed in advance of such measurements. 24. In the event the Contractor does not meet the minimum slopes, the sewer section and any other affected sewer sections shall be reconstructed to meet such minimum slopes. (4) 1•••• Z co o Ltu p r-- o I.4.• U t &j LU (1) cc Li Q e� s Lti cc �u\ri t 11 I l I1 r J //i N cy No. PE19500055 STATE OF i L NDIANP, OB 2001-14 .01 DATE: 12-03-2001 SCALE: AS NOTED SHEET No. 30 CS 4 6 8 Pipe Diameter 10 12 Din 1 15 Inches 18 21 24 27 30 33 36 39 25 4 10 18 28 40 62 69 121 158 200 248 299 356 418 25 50 9 20 35 55 79 124 178 243 317 401 495 599 713 837 50 75 13 30 53 83 119 186 267 364 475 601 743 89 1020 1105 75 100 18 40 71 110 158 248 356 485 639 765 851 935 100 125 22 50 88 138 198 309 446 595 680 125 150 26 59 106 165 238 371 510 150 175 200 175 31 35 69 79 1 123 141 193 220 277 317 1 425 200 225 40 89 158 248 340 225 250 44 99 176 275 250 275 48 109 194 283 275 300 53 119 211 300 350 62 139 227 350 400 70 158 400 450 79 170 450 500 88 500 550 97 550 600 106 600 650 113 170 227 283 340 340 510 595 680 765 851 935 1020 1105 650 CAST IRON FRAME AND LiD INSTALLED FLUSH WITH FINISHED GRADE IN PAVEMENT AREAS MATCH EXISTING 2 45' BENDS OR LONG RADIUS 90' BEND END OF SEWER MAIN SA- NO SCALE PROPOSED EDGE OF PAVEMENT 5' MIN. NOTE: THE CONTRACTOR SHALL BE AWARE THAT IF THE TOP OF THE TRENCH IS WITHIN 5 FEET (5') OF THE PROPOSED FUTURE BACK OF CURB THAT GRANULAR BACKFILL SHALL BE PLACED IN THE EXCAVATION AND COMPACTED PER INDOT SPECIFICATIONS FOR SUCH AREAS. THIS DISTANCE WILL BE CHECKED AT RANDOM INTERVALS DURING THE CONSTRUCTION. NO SCALE NO SCALE N 010" 11111111111111, um 14 fliiO4ir miumr di3 off BACKFILL WITH COMPACTED GRANULAR MATERIAL UNDER PAVEMENT AREAS 4 "(MINIMUM)- SEWER CLEANOUT SANITARY SEWER BENCH SLOPE 1/2" PER FOOT NO SCALE SANITARY PiPES AND LATERALS FINISHED GRADE FOR UNPAVED AREA WITHOUT FRAME AND LID BACKFILL WITH SELECT EXCAVATED MATERIAL FOR UNPAVED AREAS 8 "PIPE 4 "(MINIMUM) CONCRETE CRADLE (MINIMUM CONCRETE STRENGTH OF 2500 PSI) UNDISTURBED SOIL STANDARD MANHOLE BENCHES VARIES EXISTING GRADE 20' X 60' SAFETY BOX 60" n SA -34 TRENC -I DETAIL WITH SAFETY BOX BUTYL RUBBER BASE EXTERIOR BACKPLASTER MATERIAL 1/4"± 1/16" MIN. THICKNESS FROM 2" BELOW TOP OF CONE TO THE BASE OF THE MANHOLE POLYPROPYLENE OR PLASTIC COATED CAST IRON STEPS SEAL EACH JOINT W /BUTYL RUBBER BASE COATING 6" ABOVE BELOW EACH JOINT (INSIDE JOINTS TO BE FILLED W "PRECO" PLUG MATERIAL.) FLOW CHANNELS THROUGH MANHOLES SHALL BE U- SHAPED W /BENCHWALLS EXTENDING TO CROWN OF PIPES. LATERALS ENTERING MANHOLE SHALL BE PLACED AT BENCH LEVEL SA -10 NOTE: MANHOLE CONFORMS TO ASTM C -478 JOINT CONFORMS TO ASTM C -443 3" MIN. GROUT BENCH MIN. 1/2" PER FOOT SLOPE A -18 10 MIN. 3" MIN. WATER MAIN SANITARY SEINER TO ELEV. 12" MAX. NO SCALE CARMEL CLAY DISTRICT 111 111 11I�III 24" NO SCALE PLAN `CLASS 22 MECH. JOINT C.I. OR CLASS 2 DJ. PIPE FLEXIBLE COUPUNG OR ADAPTOR ELEVATION PLAN 4' -O" DIA. FINISH GRADE 10' MIN. NO SCALE (WATER MAINS SANI. SEWERS) NEENAH R -1642 CASTING W/ SELF SEALING LID CONCEALED PICK HOLES AND STAMPED "SANITARY SEWER" MIN. CROSSOVER SEPARATION FINISH GRADE TO DRAIN AWAY FROM CASTING PRECAST CONCRETE ADJUSTER RINGS 4" M1N. -12" MAX. SEAL WITH INFI- SHIELD UNIBAND OR EQUAL. NOTES: Water and sewer crossings and seperations shall be in accordance with Ten State Standards and local codes. SANITARY SEWER MANHOLE There shall be no physical connections between a public or private water supply system and a sanitary sewer or appurtenances thereto which would permit the passage of any polluted water into the potable supply. Sanitary sewers shall be laid ten (10) feet horizontally from any existing or proposed water line. The distance shall be measured edge to edge. In cases where it is not practical to maintain a ten (10) foot seperation, the appropriate reviewing agency may allow deviation on a case -by -case basis if supported by data from the design engineer. Such deviation may allow installation of the sewer closer to a water main provided that the water main is in a separate trench or on an undisturbed earth shelf located to one side of the sewer, and at an elevation so the bottom of the water main is at least 18 inches above the top of the sewer. ECCENTRIC CONE SECTION 0 -RING GASKET BETWEEN ALL RISER AND CONE SECTIONS, PLUS 1 /2" EXTRUDABLE GASKET (KENT SEAL OR EQUAL) Sanitary sewers crossing water mains shall be laid to provide a minimum vertical seperation distance of 18 inches between the outside of water main and the outside of the sewer. This shall be the case where the water main is either above or below the sewer. The crossing shall be arranged so that the sewer joints will be equidistant and as far as possible from the water main joints. Where a water main crosses under a sewer, adequate structural support shall be provided for the sewer to prevent damage to the water main. When it is impossible to obtain proper horizontal and vertical seperation as stipulated above, the sewer shall be designed and constructed equal to water pipe, and shall be pressure tested to assure water tightness prior to backfilling. PRECAST CONCRETE SECTIONS MANUFACTURED GASKET OR BOOT AROUND PIPES CONC. BASE 12" MINIMUM 6" FOR DIA. OF 4' 8" FOR DIA. GREATER THAN 4' #4 BARS 12" O.C. -B.W. #8 CRUSHED STONE BEDDING TC. TOP OF CASTING ELEVATION NOTE ALL MANHOLE SECTIONS WILL BE WATER PROOFED ON THE OUTSIDE WITH SPARYED BITUMINOUS COATING. =111= _I_ =1 I1i I 11_' I =1' III II REPLACE EXCAVATED MATERIAL BEDDING MATERIAL TO BE COMPACTED #8 CRUSHED STONE NOTE: FOR ROCK OR OTHER INCOMPRESSIBLE MATERIALS, THE TRENCH SHOULD BE OVER EXCAVATED A MINIMUM OF 6" AND REFILLED W #8 CRUSHED STONE. ALL FILL IS TO MEET CLAY TWP. REGIONAL WASTE DISTRICT STANDARD. FLEXIBLE PIPE BEDDING DETAIL CONC. COLLAR k COUPUNGS USED WHEN LESS THAN 18" OR IN CASES WHERE WATER IS BELOW SAN. SEWER 2" LETTERS, RECESSED, FLUSH WITH SURFACE "SELF- SEALING" APPLICATION CONTRACTOR SHALL PLACE A 5' POST EXPOSED 2' MINIMUM GRADE DIRECTLY ABOVE LATERAL END. POST TO BE PAINTED RED TO ASSIST IN LOCATING LOCATION. 6" PVC PLUG SEALED IN PLACE NOTE: MAGNETIC LOCATOR TAPE TO BE PLACED AT END OF EACH LATERAL. NOTE: BEDDING REQUIREMENTS FOR LATERALS SHALL BE THE SAME AS FOR MAIN SEWER LINE. 36" DEPENDENT UPON O.D. OF RING SECTION IN USE) SECTION "A -A" SANITARY SEWER NO SCALE MANHOLE FRAME AND COVER 34 "O.D PLACE 1/2" DIA. EXTRUDABLE PREFORMED GASKET MATERIAL IN EACH KEYWAY -SEE DETAIL NOMINAL 1/2" BUYTL RUBBER BASE EXTRUDABLE PREFORMED GASKET MATERIAL TYP. GASKET DETAIL NOTE: DEPTH OF PIPE AT PROPERTY LINE TO BE APPROXIMATELY 9' BELOW ESTABLISHED GRADE EXCEPT WHERE A MIN. GRADE OF 1.00% FROM MAIN SEWER FIXES A LESSER DEPTH NEENAH R -1642 OR EQUIVALENT, W/ SELF SEALING APPLICATION. WATERPROOF CASTINGS SHALL BE NEENAH R- 1916 -F1 OR EQUIVALENT. ALL CASTINGS TO BE STAMPED "SANITARY SEWER MACHINED BEARING SURFACE PLAN VIEW 24" 1.D. 27 3/4" PRECAST CONCRETE ADJ. RING OR FLANGE OF CASTING. 24 "I. D. SECTION "A -A" PROPERTY LINE PLAN NO SCALE 3.0' ADJUSTING RING DETAIL 2.0' MINIMUM GRADE 1.00% LONG RADIUS CURVE LATERAL CO\NECTION DETAIL SA -5 NO SCALE ISOMETRIC PROPERTY LINE 6" PVC PIPE PER SANITARY SEWER SPECIFICATIONS (SDR 35) 111 %Iiiiiiiiir ALL PIPE EXCEPT RISE PIPE SHALL BE AT A MINIMUM GRADE of 1.00% ISOMETRIC SA 2.0' 3.0' 6" PVC PIPE PER SANITARY SEWER SPECIFICATIONS (SDR 35) NO SCALE NO SCALE PROPER CURVES SHALL BE USED FOR ALL ABRUPT CHANGES IN LINE AND GRADE. SA -11 NOTE: BEDDING REQUIREMENTS FOR LATERALS SHALL BE THE SAME AS FOR MAIN SEWER LINE. THIS TYPE OF CONCRETE ENCASEMENT IS USED WHEN STORM SEWER iS BELOW SANITARY SEWER WHERE SHOWN ON PROFILE. NO SCALE AIR TEST SCHEDULE CONTRACTOR SHALL PLACE A 5' POST EXPOSED 2' MINIMUM GRADE DIRECTLY ABOVE LATERAL END. POST TO BE PAINTED RED TO ASSIST IN VISUAL LOCATION. 6" PVC PLUG SEALED IN PLACE DEEP LATERAL CONNECTION DETAIL CONCRETE MAY BE FLOWABLE MORTER PER IN.DOT SPEC. 213 OR #2500 READY MIX CONCRETE. NOTE: DEPTH OF PIPE AT PROPERTY LINE TO BE APPROXIMATELY 9' BELOW ESTABLISHED GRADE EXCEPT WHERE A MIN. GRADE OF 1.00% FROM MAIN SEWER FIXES A LESSER DEPTH PLAN SANITARY SEWER CONCRETE ENCASEMENT DETAIL Table I: Time in Seconds Required For Pressure Drop From 3.5 PSIG to 2.5 PSIG (Based on 0.003 cfm per sq. ft. and 2.0 cfm) NOTE: MAGNETIC LOCATOR TAPE TO BE PLACED AT END OF EACH LATERAL. LONG RADIUS CURVE THIS TYPE OF CONCRETE ENCASEMENT IS USED WHEN EXCAVATING IS DONE JUST ABOVE SANITARY SEWER WHERE SHOWN ON PROFILE TYPICAL SANITARY SEWER SPECIFICATIONS TO BE USED FOR PRIVATE SEWER DEVELOPMENT WITHIN CLAY TOWNSHIP REGIONAL WASTE DISTRICT REVISED SEPTEMBER, 1999 1. Standard specifications of the Clay Waste District and Indiana Department of Highways shall apply for all work and materials. Pipe shall be installed in accordance with Section 715. 2. Sanitary sewer pipe shall be PVC in accordance with ASTM D -3034 (S.D.R. 35) and ASTM 2321. PVC pipe shall have grooved bell and gasket. The pipe shall be made of PVC plastic having a cell classification of 12454B. 3. PVC sewer fittings shall conform to the requirements of ASTM D- 3034 -89 specification. Fittings in sizes through 8" shall be molded in one piece with elastomeric joints and minimum socket depths as specified in sections 6.2 and 7.3.2. Fittings 10" and larger shall be molded or fabricated in accordance with section 7.11 with manufacturers standard pipe bells and gaskets. Wall thickness of fittings shall be SDR 26 as defined in section 7.4.1 of the specifications. Gaskets for elastomeric joints shall be molded with a minimum cross sectional area of 0.20 square inches and conform to ASTM F -477 specification. Fittings shall be manufactured by Harco or equal. 4. All sanitary manholes shall be "precast concrete" manholes in accordance with ASTM C -478 and Section 720. 0 -rings shall conform to C -443. Kent Seal or equivalent shall also be applied to all joints and between riser rings and castings. Manhole step spacing shall be no more than 16- inches. Manholes shall be air tested for leakage in accordance with ASTM C1244 -93, Standard Test Method for Concrete Sewer Manholes by the Negative Air Pressure (Vacuum) Test. A. Installation and operation of vacuum equipment and indicating devices must be in accordance with manufacturer's recommendations and performance specifications which have been provided by the manufacturer and accepted by the Engineer. B. With the vacuum tester set in place: 1. inflate the compression band to forty (40) psi to effect a seal between the vacuum base and the structure. 2. Connect the vacuum pump to the outlet part with the valve open. 3. Draw a vacuum of ten (10) inches of Hg. and close the valve. C. Accepted standards for leakage will be established from the elapsed time for a negative pressure change from ten (10) inches to nine (9) inches of mercury. The maximum allowable leakage rate for a four -(4) foot diameter manhole must be in accordance with the following: Minimum Elapsed Time for a Manhole Depth Pressure Change of 1 Inch Hg. 10 feet or less 60 seconds >10 feet but <15 feet 75 seconds >15 feet but <25 feet 90 seconds For manholes five (5) feet in diameter, add an additional fifteen (15) seconds and for manholes six (6) feet in diameter, add an additional thirty (30) seconds to the time requirements for four (4) foot diameter manholes. For all manholes deeper than twenty -five (25) feet, engineer will determine the applicable minimum elapsed time. D. If the manhole fails the test, necessary repairs must be made and the vacuum test and repairs must be repeated until the manhole passes the test. E. If manhole joint sealants are pulled out during the vacuum test, the manhole must be disassembled and the joint sealants replaced. F. Manholes will be subject to visual inspection with all visual leaks being repaired. 5. Butyl rubber coating shall be applied around each manhole joint from 6- inches above to 6- inches below each joint. The appropriate primer shall be applied prior to applying the rubber coating. Inside joints to be filled with precoat plug material. 6. The manhole chimney's including all riser rings shall be sealed using Infi Shield "Uniband" or approved equal. Prior to placement, the top 4- inches of the manhole cone and casting frame shall be cleaned and primed. The Uniband shall extend from 3- inches below the top of the cone section to 2- inches over the flange of the manhole casting frame. 7. The casting elevations are set by plan. However, the castings are to be adjusted in the field by the Engineer s representative, should a discrepancy occur between plan grade and existing grade. New manhole ring and cover shall be installed to establish grade. Maximum height of adjusting rings shall be 12- inches. 8. Backfill around all structures and all cuts under paved areas with granular material. Trenches opening with 5 -feet of paved roadways shall be backfilled with granular material in accordance with Section 211. Backfill under sidewalks shall be granular, unless the walks are constructed a minimum of six months after backfill has been in place. 9. The Contractor shall be responsible for verifying that all state highways, city and county permits have been obtained by the developer prior to start of construction. 10. The Contractor shall be required to furnish the developer's Engineer with a set of prints, marked in red pencil, showing actual sewer location and invert, to include lateral location, depth and length. Such "as- built" prints must be received by the Engineer before the final contract payment can be authorized. The sanitary sewer laterals and stubs termination shall be indicated on the surface with a metal fence post set immediately above said termination point. 11. All sanitary sewer lines upon completion will be required to pass a low pressure air test. Said test shall be conducted according to ASTM 1417 -92, and shall be witnessed by an Engineer and a representative of the Clay Waste District. The testing shall be in accordance with Table 1. 12. Deflection tests shalt be performed on all flexible* pipe after the final backfill has been in -place at least 30 days. No pipe shall exceed a vertical deflection of five percent (5 deflection test results. *The following are considered non flexible pipes: concrete pipe, ductile iron pipe and cast iron pipe.) The deflection test shall be performed with a nine -point mandrel. Proving rings shall be available. 13. All mandrel testing shall be observed by a Professional Engineer for certification and a representative of the Clay Waste District. 14. The ends of laterals are to be plugged tight with a braced plastic disc or cap capable of withstanding a low pressure air test without leakage. 15. Bedding for flexible pipe shall be No. 8 crushed stone from 6- inches below the pipe to 12- inches above the pipe. Bedding for rigid pipe shall be No. 8 crushed stone from 6- inches below the pipe to the spring line of the pipe and from this point to 12- inches above shall be fill sand or equivalent. Manholes shall be placed on no less than 6- inches of No. 8 crushed stone bedding. 16. Water and sewer line crossings and separations shall be in accordance with Ten States Standards. 17. Trench shall be opened sufficiently ahead of pipe laying to reveal obstructions, and shall be property protected and /or barricaded when left unattended. 18. No water shall be permitted to flow into the sanitary sewer system during construction. Contractor shall utilize a pump to keep the water ievel below the pipe. Pump discharge shall be directed to a storm outlet. Any pipe entering existing sewers shall be plugged, with screw type mechanical, braced plug, until such time as all tests on the sewers have been completed and the lines have passed all punch lists. 19. All sewer laterals installed by the mainline Contractor shall be bedded the same as the main line sewer. 20. Forty -eight (48) hours notice shall be given to the Clay Regional Waste District prior to the start of sewer construction. Also, 48 -hours notice shall be given prior to any testing done on the sewer. 21. Manhole castings shall be stamped "SANITARY SEWER" (Neenah Casting R 1642 or equal) and be self sealing type. Waterproof castings shall be Neenah R -1 916 -F1 and stamped "SANITARY SEWER 22. The minimum slope for sewer acceptance by the Clay Township Regional Waste District are: Size of Pipe Minimum Constructed Slope 8 -inch 0.40% 10 -inch 0.28% 12 -inch 0.22% 15 -inch 0.15% 18 inch 0.12% 23. The Contractor shall provide measurements of the slope of the sewer for each manhole section as construction progresses. Such measurements shall be certified by a Registered Land Surveyor or Engineer and be available on -site for observation by the District s Inspector. No more than three manhole sections can be constructed in advance of such measurements. 24. In the event the Contractor does not meet the minimum slopes, the sewer section and any other affected sewer sections shall be reconstructed to meet such minimum slopes. (4) 1•••• Z co o Ltu p r-- o I.4.• U t &j LU (1) cc Li Q e� s Lti cc �u\ri t 11 I l I1 r J //i N cy No. PE19500055 STATE OF i L NDIANP, OB 2001-14 .01 DATE: 12-03-2001 SCALE: AS NOTED SHEET No. 30 CS