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HomeMy WebLinkAbout200240 VIBRATION CONTROL.pdfL’Acquis Number: 12056 ____________________________________________________________________________________________ Matt the Miller's Tavern Carmel, Indiana Project No. 12056 VIBRATION ISOLATION 20 02 40 � 1 SECTION 20 02 40 Vibration Isolation PART 1 � GENERAL 1.01 RELATED DOCUMENTS: 1.02 RELATED SECTIONS: A. Drawings, general provisions of the Contract, including General and Supplementary Conditions, and Division�1 Specification Sections and Division 21, 22, and 23 Specification Sections, apply to work of this Section. B. This section applies to Division 21, 22 and 23 Specification Sections. 1.03 DESCRIPTION OF WORK: A. Extent of vibration control work required by this section is to verify that all equipment has the proper vibration control systems. B. Types of vibration control products specified in this section include the following: 1. Vibration Isolation Springs. 2. Spring Isolators, Free�Standing. 3. Spring Isolators, Housed. 4. Spring Isolators, Vertically�Restrained. 5. Thrust Restrainers. 6. Roof�Curb Isolators. 7. Isolation Hangers. 8. Flexible Pipe Connectors. C. Vibration control products furnished as integral part of factory�fabricated equipment are specified as part of equipment assembly in other Sections. D. Refer to Division 21, 22 and 23 sections for equipment foundations, hangers, sealants, gaskets, and other work related to vibration control work. E. Refer to Division 21, 22 and 23 sections for requirements of duct connections to air handling equipment isolated on vibration control products. 1.04 QUALITY ASSURANCE: A. Manufacturer's Qualifications: Firms regularly engaged in manufacture of vibration control products, of type, size, and capacity required, whose products have been in satisfactory use in similar service for not less than 5 years. 1. Except as otherwise indicated, obtain vibration control products from single manufacturer. L’Acquis Number: 12056 ____________________________________________________________________________________________ Matt the Miller's Tavern Carmel, Indiana Project No. 12056 VIBRATION ISOLATION 20 02 40 � 2 2. Engage manufacturer to provide technical supervision of installation of vibration control products and to provide a report on installation of mechanical system. 1.05 SUBMITTALS: A. Product Data: Submit manufacturer's technical product data and installation instructions for each type of vibration control product. Submit schedule showing sizes, type, deflection, and location for each product furnished. B. Shop Drawings: Submit manufacturer's assembly�type shop drawings indicated dimensions, weights, required clearances, and method of assembly of components. Detail bases, and show location of equipment anchoring points, coordinated with equipment manufacturer's shop drawings. C. Maintenance Data: Submit maintenance data for each type or vibration control product. Include this data, product data, and shop drawings in maintenance manual; in accordance with requirements of Division 1. PART 2 � PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS: A. Manufacturer: Subject to compliance with requirements, provide vibration control products of one of the following: 1. Amber/Booth Co. 2. Korfund Dynamics Corp. 3. Mason Industries, Inc. 4. Peabody Noise Control, Inc. 5. Vibration Eliminator Co., Inc. 6. Vibration Mountings and Controls, Inc. 2.02 VIBRATION CONTROL MATERIALS AND SUPPORT UNITS: A. Vibration Isolation Springs: Wound�steel compression springs, of high�strength spring alloy steel; with spring diameter not less than 0.8 of compressed height of spring at rated loads. Provide minimum additional travel to solid, equal to 50% of rated deflection. Provide spring at rated loads. Provide minimum additional travel to solid, equal to 50% of rated deflection. Provide spring wire with elastic limit stress exceeding stress at solid deflection. B. Spring Isolators, Free�Standing: Except as otherwise indicated, provide vibration isolation spring between top and bottom loading plates, and with pad�type isolator bonded to bottom of bottom loading plate. Include studs or cups to ensure centering of spring on plates. Include leveling bolt with lock nuts and washers, centered in top plate, arranged for leveling and anchoring supported equipment as indicated. 1. Include holes in bottom plate for bolting unit to substrate as required or installation. L’Acquis Number: 12056 ____________________________________________________________________________________________ Matt the Miller's Tavern Carmel, Indiana Project No. 12056 VIBRATION ISOLATION 20 02 40 � 3 C. Spring Isolators, Housed: Except otherwise indicated, provide vibration isolation spring between telescoping steel housings with top and bottom loading plates, and with pad�type isolator bonded to bottom of loading plate. Include resilient inserts to separate and guide telescoping housings. 1. Equip top loading plate with equipment anchorages as indicated or as required for support and attachment. 2. Include pad�type isolator bonded to top of top loading plate, except on units with leveling bolts. 3. Include holes in bottom plate for bolting unit to substrate. D. Spring Isolators, Vertically�Restrained: Provide spring isolators in hosing that includes vertical limit stops. Design housing to act as blocking during erection, and with installed height and operation height being equal. Maintain 1/2" minimum clearance around restraining bolts, and between housing and springs. Design so limit stops are out of contact during normal operation. E. Thrust Restraints: Provide horizontal thrust restraints consisting of spring element in series with neoprene pad. Select spring deflection same as for equipment loading. Design so thrust restraints can be pre�set and adjusted in field. Attach horizontal restraints at centerline of thrust and symmetrically on either side of unit. F. Roof�Curb Isolators: Fabricated frame units sized to match roof curbs as shown, formed with isolation springs between extruded aluminum upper and lower sections, which are shaped and positioned to prevent metal�to�metal contact. Provide continuous airtight and waterproof seal between upper and lower extrusions. Include provisions for anchorage of frame unit to roof curb, and for anchorage of equipment to unit. G. Isolation Hangers: Hanger units formed with brackets and including manufacturer's standard compression isolators of type indicated. Design brackets for 3 times rated loading of units. Fabricate units to accept misalignment of 15 degrees off center in any direction before contacting hanger box, for use with either rod or strap type members, and including acoustical washers to prevent metal�to�metal contacts. 1. Provide vibration isolation spring with cap in lower part of hanger and rubber hanger element in top, securely retained in unit. H. Flexible Pipe Connectors: 1. For non�ferrous piping, provide bronze hose covered with bronze wire braid with copper tube ends or bronze flanged ends, braze�welded to hose. 2. For ferrous piping, provide stainless steel hose covered with stainless steel wire braid with NPT steel nipples or 150 psi ANSI flanges, welded to hose. 3. Flexible Pipe Connectors: Provide neoprene or EDPM construction consisting of multiple plies of nylon tire cord fabric and elastomer molded and cured in hydraulic rubber presses. Provide straight or elbow connector as indicated, rated at 125 psi at 220 deg. F (104 deg. C). PART 3 � EXECUTION L’Acquis Number: 12056 ____________________________________________________________________________________________ Matt the Miller's Tavern Carmel, Indiana Project No. 12056 VIBRATION ISOLATION 20 02 40 � 4 3.01 INSPECTION: A. Examine areas and conditions under which vibration control units are to be installed. Do not proceed with work until unsatisfactory conditions have been corrected in manner acceptable to Installer. 3.02 PERFORMANCE OF ISOLATORS: A. General: Comply with minimum static deflections recommended by ASHRAE, for selection and application of vibration isolation materials and units as indicated. B. Manufacturer's Recommendations: Except as otherwise indicated, comply with manufacturer's recommendations for selection and application of vibration isolation materials and units. 3.03 APPLICATIONS: A. General: Except as otherwise indicated, select vibration control products in accordance with ASHRAE Handbook, 2003 Applications Volume, Chapter 47 "Sound and Vibration Control", Table 42. Where more than one type of product is offered, selection is Installer's option. B. Piping: For piping connected to equipment mounted on vibration control products, install isolation hangers as indicated, and for first 3 points of support for pipe sizes 4" and less, for first 4 points of support for pipe sizes 5" through 8", and for first 6 points of support for pipe sizes 10" and over. 3.04 INSTALLATION: A. General: Except as otherwise indicated, comply with manufacturer's instructions for installation and load application to vibration control materials and units. Adjust to ensure that units have equal deflection, do not bottom out under loading, and are not short�circuited by other contacts or bearing points. Remove space blocks and similar devices intended for temporary support during installation. B. Adjust leveling devices as required to distribute loading uniformly onto isolators. Shim units as required where substrate is not level. C. For air handling equipment, install thrust restraints as indicated, and also wherever thrust exceeds 10% of equipment weight. D. Locate isolation hangers as near overhead support structure as possible. E. Flexible Pipe Connectors: Install on equipment side of shutoff valves, horizontally and parallel to equipment shafts wherever possible. 3.05 ADJUSTING AND CLEANING: A. Upon completion of vibration control work, prepare report showing measured equipment deflections for each major item of equipment as indicated. L’Acquis Number: 12056 ____________________________________________________________________________________________ Matt the Miller's Tavern Carmel, Indiana Project No. 12056 VIBRATION ISOLATION 20 02 40 � 5 B. Clean each vibration control unit, and verify that each is working freely, and that there is not debris in immediate vicinity of unit that could possibly short�circuit unit isolation. END OF SECTION