HomeMy WebLinkAbout04120003.2810
a
0
In
Ln
M
0
0
N
00
4
41
O
to
J
01
v
vi
c
0
0
0
U
rn
N
to
�r
TYPICAL SANITARY SEWER SPECIFICATIONS
TO BE USED FOR PRIVATE SEWER DEVELOPMENT
WITHIN
CLAY TOWNSHIP REGIONAL WASTE DISTRICT
REVISED MAY, 2002
1. Standard specifications of the Clay Township Regional Waste District (District) and Indiana Department of Transportation shall apply for all work and materials. Pipe shall
be installed in accordance with Section 715 of the latest edition of the Indiana Department of Transportation Standard Specifications.
2. Sanitary sewer pipe shall be PVC in accordance with ASTM D -3034 (S.D.R. 35) and ASTM 2321. PVC pipe shall have a grooved bell and gasket. The pipe shall be
made of PVC plastic having a cell classification of 12454B.
3. PVC sewer fittings shall conform to the requirements of ASTM D- 3034 -89 specification. Fittings in sizes through 8" shall be molded in one piece with elastomeric
joints and minimum socket depths as specified in sections 6.2 and 7.3.2. Fittings 10" and larger shall be molded or fabricated in accordance with section 7.11 with
manufacturers standard pipe bells and gaskets. Wall thickness of fittings shall be SDR 26 as defined in section 7.4.1 of specifications. Gaskets for elastomeric joints shall
be molded with a minimum cross - sectional area of 0.20 square inches and conform to ASTM F -477 specification.
4. All sanitary manholes shall be Aprecast concrete@ manholes in accordance with ASTM C -478 and Section 720. 0 -rings shall conform to C -443. Kent Seal or
equivalent shall also be applied to all joints and between riser rings and castings. Manhole step spacing shall be no more than 16- inches. Manholes shall be air tested
for leakage in accordance with ASTM C1244 -93, Standard Test Method for Concrete Sewer Manholes by the Negative Air Pressure (Vacuum) Test.
A Installation and operation of vacuum equipment and indicating devices must be in accordance with manufacturer =s recommendations and performance specifications which
have been provided by the manufacturer and accepted by the Engineer. The vacuum equipment must be capable of testing the entire manhole, including the casting and
riser rings.
B. With the vacuum tester set in place:
1. Connect the vacuum pump to the outlet port with the valve open.
2. Draw a vacuum of ten (10) inches of Hg, and close the valve.
C. Accepted standards for leakage will be established from the elapsed time for a negative pressure change from ten (10) inches to nine (9) inches of mercury. The
maximum allowable leakage rate for a four (4) foot diameter manhole must be in accordance with the following:
Minimum Elapsed Time for a
Manhole Depth Pressure Change of 1 Inch IIg
10 feet or less 60 seconds
>10 feet but <15 feet 75 seconds
>15 feet but <25 feet 90 seconds
For manholes five (5) feet in diameter, add an additional fifteen (15) seconds and for manholes six (6) feet in diameter, add an additional thirty (30) seconds to the time
requirements for four (4) foot diameter manholes. For all manholes deeper than twenty -five (25) feet. Engineer will determine the applicable minimum elapsed time.
D. If the manhole fails the test, necessary repairs must be made and the vacuum test and repairs must be repeated until the manhole passes the test.
E. If manhole joint sealants are pulled out during the vacuum test, the manhole must be disassembled and the joint sealants replaced.
F. Manholes will be subject to visual inspection with all visual leaks being repaired.
5. Butyl rubber coating shall be applied around each manhole joint from 6- inches above to 6- inches below each joint. The appropriate primer shall be applied prior to
applying the rubber coating. Inside joints to be filled with precoat plug material.
6. The manhole chimney =s including all riser rings shall be sealed using Infi - Shield AUniband@ or approved equal. Prior to placement, the top 4- inches of the manhole
cone and casting frame shall be cleaned and primed. The Uniband shall extend from 3- inches below the top of the cone section to 2- inches over the flange of the
manhole casting frame.
7. The casting elevations are set by plan. However, the castings are to be adjusted in the field by the Engineer =s representative, should a discrepancy occur between plan
grade and existing grade. New manhole ring and cover shall be installed to establish grade. Maximum height of adjusting rings shall be 12- inches.
8. Backfill around all structures and all cuts under paved areas with granular material. Trenches opening within 5 -feet of paved roadways shall be backfilled with granular
material in accordance with Section 211. Backfill under sidewalks shall be granular, unless the walks are constructed a minimum of 6 months after backfill has been in
place.
9. The Contractor shall be responsible for verifying that all state highways, city, and county permits have been obtained by the developer prior to start of construction.
10. The Contractor shall be required to furnish the developer =s Engineer with a set of prints, marked in red pencil, showing actual sewer location and invert, to include
lateral location, depth and length. Such Aas built@ prints must be received by the Engineer before the final contract payment can be authorized. The sanitary sewer
laterals and stubs termination shall be indicated on the surface with a metal fence post set immediately above the said termination point.
11. All sanitary sewer lines upon completion will be required to pass a low pressure air test. Said test shall be conducted according to ASTM 1417 -92, and shall be
witnessed by an Engineer and a representative of the District. The testing shall be in accordance with Table 1. Add 0.5 psig for each foot of water above the sewer
line being tested.
12. Deflection tests shall be performed on all flexible* pipe after the final backfill has been in place at least 30 days. No pipe shall exceed a vertical deflection of 5%
deflection test results. ( *The following are considered non - flexible pipes: concrete pipe, ductile iron pipe, and cast iron pipe). The deflection test shall be performed with
a nine -point mandrel. Proving rings shall be available.
13. All mandrel testing shall be observed by a professional engineer representative for certification and a representative of the District.
14. The ends of laterals are to be plugged tight with a braced plastic disc or cap capable of withstanding a low pressure air test without leakage.
15. Bedding for flexible pipe shall be No. 8 crushed stone from 6- inches below the pipe to 12- inches above the pipe. Bedding for rigid pipe shall be No. 8 crushed stone
from 6- inches below the pipe to the spring line of the pipe and from this point to 12 -'� _;hes above shall be fill sand or equivalent. Manholes shall be placed on no less
than 6- inches of No. 8 crushed stone bedding.
16. Water and sewer line crossings and separations shall be in accordance with 3271AC 3- 7-6 -9.
17. Trench shall be opened sufficiently ahead of pipe laying to reveal obstruction, and shall be properly protected and /or barricaded when left unattended.
18. No water shall be permitted to flow into the sanitary sewer system during construction. Contractor shall utilize a pump to keep the water level below the pipe. Pump
discharge shall be directed to a storm outlet in accordance with state and federal laws Land regulations (327 -IAC 3- 6 -20). Any pipe entering existing sewers shall be
plugged with screw type mechanical, braced plug until such time as all tests on the sewers have been completed and the lines have passed all punch lists.
19. All sewer laterals installed by the mainline Contractor shall be bedded the some as the main line sewer.
20. Forty -eight (48) hours notice shall be given to the District prior to the start of sewer construction. Also, 48 hours notice shall be given prior to doing any testing
done on the sewer.
21. Manhole castings shall be stamped SANITARY SEWER, Neenah Casting R 1642A or equal and be self - sealing type. The casting flange shall be 34 inches and the
clear opening shall be 24 inches. Waterproof castings shall be Neenah R- 1916 -F1 and stamped SANITARY SEWER.
22. The minimum slope for sewer acceptance by the Clay Township Regional Waste District are:
Size of Pipe Minimum Constructed Slope
TABLE 1
MINIMUM SPECIFIED TIME REQUIRED FOR A 1.0 psig
DROP FOR SIZE AND LENGTI I OF PIPE INDICATED
TABLE 1
Pipe
Diameter
In.
Minimum
Time,
mints
8 -inch
Time for
Longer
Length, S
0.40%
R-1 642A
R- 1916 -F1
10 -inch
1045Z2
0.28%
1 150 ft
200 ft
12 -inch
300 ft
0.22%
400 It
450 ft
15 -inch
3:45
0.15%
0.360 L
3:46
18 -inch
3:46
0.12%
23. The Contractor shall provide measurements
of the slope
of the sewer
for each manhole section as construction progresses. Such measurements shall be certified by a
Registered Land
Surveyor or Engineer and
be available on -site
for observation
by the District =s Inspector. No more than three manhole sections can be constructed in
advance of such
measurements.
5:40
5:40
24. In the event
the Contractor does not
meet the minimum
slopes,
the sewer section and any other affected sewer sections shall be reconstructed to meet such
minimum slopes.
7:34
7:34
7:36
8:52
25. Laterals are
to be traced with a minimum
size of 14 gauge wire
from the Wye to the terminus. The contractor for the building or home will extend the wire from this
terminus to the
building cleanout adjacent
to the building.
9:28
9:28
TABLE 1
MINIMUM SPECIFIED TIME REQUIRED FOR A 1.0 psig
DROP FOR SIZE AND LENGTI I OF PIPE INDICATED
TABLE 1
Pipe
Diameter
In.
Minimum
Time,
mints
Length for
Minimum
Time, ft
Time for
Longer
Length, S
Specification Time for Length (L) Shown, mints
R-1 642A
R- 1916 -F1
EAST JORDAN
1045Z2
100 ft
1 150 ft
200 ft
250 ft
300 ft
350 ft
400 It
450 ft
4
3:45
597
0.360 L
3:46
3:46
3:46
3:46
3:46
3:46
3:46
3:46
_
6 5:40
386
0.854 L
5:40
5:40
5:40
5:40
5:40
5:40
6:24
8 7:34
298
1.520 L
7:34
7:34
7:34
7:34
7:36
8:52
_542
10:08
11:24
10
8:26
239
2.374 L
9:28
9:28
9:28
9:63
11:52
13:51
15:49
17:48
12
11:20
199
3.418 L
11:20
11:20
11:24
14:15
17:05
19:58
22:47
25:38
16
14:10
158
5.342 L
14:10
14:10
17:48
22:15
26:42
31:09 35:36
40:04
18
17:00
133
7.682 L
17:00
19:13
25:38
32:03
26:27
44:52 51:16
57:41
21
19:50 114
10.470 L
18:60
1 26:10
34:54
43:37
52:21
61:00 69:48
78:31
24
22:40
89 13.674 L
22:47
34:11
45:34
56:58
68:22
79:46 91:10
102:33
27
25:30
88
17.306 L
28:51
43:16
57:41
72:07
86:32
100:57
115:22
129:48
30
28:20
80
21.388 L
96:37
53:26
71:13
89:02
108:50
124:38
14225
160:15
33
31:10
72
25.852 L
49:05
64:38
88:10
107:49
129:18
150:43
172:21
193:53
38
34:00
86
1 30.788 L
61:17
1 76:55
102:12
128:12
153:80
179:29 1 205:07
230:46
FINISH GP ^ ^�
C\I
T
INFI;
"UNI
BUTYL RL
a_
N
r
a
}
F-
c+a
MANHOLE CASTING SCHEDULE
MANUFACTURER
SELF SEALING
WATERTIGHT
NEENAH
R-1 642A
R- 1916 -F1
EAST JORDAN
1045Z2
1045WT
CASTING SHALL BE EITHER SELF - SEALING OR WATERTIGHT,
(SEE PLAN & PROFILE SHEETS FOR CASTING TYPE). LIDS
SHALL BE STAMPED "SANITARY SEWER" AND HAVE CLOSED
PICKHOLES. FRAME SHALL BE SET ON DOUBLE ROW OF
KENT SEAL, (SEE MANHOLE CASTING SCHEDULE).
PRECAST CONCRETE ADJUSTING RING
DOUBLE ROW OF KENT SEAL
MANHOLE STEPS PER SPECS
INTERIOR JOINTS AND LIFT HOLES
SHALL BE SEALED WITH NON - SHRINK
GROUT PER SPECS
SET BARREL JOINTS WITH RUBBER TYPE GASKET
EQUAL TO ASTM C -443 AND ON DOUBLE ROW OF
KENT SEAL
MANHOLE REINF. PER ASTM SPECS
PIPE DIA. PER PLAN & PROFILE
BENCHWALL SHALL BE CLASS "B" CONC.
BENCHWALL HEIGHT SHALL BE 80% OF PIPE DIA.
MANHOLE TO PIPE CONNECTION BOOTS,
INCLUDING LATERALS, SHALL BE A -LOCK, DURA
SEAL OR APPROVED EQUAL.
6" MIN. CONCRETE ENCASEMENT
6" MIN. COMPACTED #8 STONE
I.D.
SANITARY MANHOLE - TYPE "B"
NOT TO SCALE
SANITARY MANHOLE R -1642A
NOT -TO -SCALE
BOTTOM OF TRENCH
D
D
D
D /
5571 D
� d D
D �
D.
a
J
o_
,- 2500 psi CONCRETE
PERSPECTIVE VIEW - EARTH CUT AWAY
®TO BE USED WHEN CLEAR DISTANCE BETWEEN PIPES
IS 18" OR LESS, OR WERE NOTED ON THE DRAWINGS.
CONCRETE CRADLE
NOT -TO -SCALE
Qo/
TAMPED IN PLACE
#8 CRUSHED STONE
FINISH GRADE
cv
O
C.I. MANHOLE FRAME & GRATE
SET ON KENT SEAL OR EQUAL.
MANHOLES SHALL BE AIR TESTED IN ACCORDANCE
WITH ASTM C1244 -93, STANDARD TEST METHOD
FOR CONCRETE SEWER MANHOLES BY THE NEGATIVE
AIR PRESSURE (VACUUM) TEST.
USE KENT SEAL OR EQUAL
BETWEEN RISER RINGS (TYP.)
ADJUST TO GRADE w/ FILLER RINGS
AS REQUIRED (4" MIN. /12" MAX.)
PRECAST REINFORCED CONCRETE
MANHOLE CONE MEETING
A.S.T.M. STANDARD C -478.
MANHOLE SECTION JOINTS SHALL CONFIRM
TO A.S.T.M. C -443 w/ 0 -RINGS GASKET
\ BETWEEN SECTION, PLUS 1/2" EXTRUDABLE
/GASKET (KENT SEAL OR EQUAL)
4' -0" DIA. PRECAST
REINFORCED MANHOLE
SECTIONS MEETING A.S.T.M.
STANDARD C -478.
PIPE TO MANHOLE GASKET
MEETING A.S.T.M. STND. C -443
SHALL BE CAST INTO MANHOLE
SECTION AT THE TIME OF
MANUFACTORING.
G.
- -- a a- - --
o a
o a 4
a\ / a
BREAK OUT TOP HALF OF PIPE AFTER
PLACING CONCRETE BENCH WALL.
]TOP OF BENCHWALL SHALL BE AT MIN.,
ELEV. EQUAL TO TE CROWN OF THE PIPE
CONCRETE BENCH WALL (CLASS B)
BASE SHALL BE POURED IN PLACE
OR PRECAST BOTH SHALL HAVE
#4 BARS AT 12" O.C. EACH WAY
GRANULAR LEVELING MATERIAL ( #2 STONE)
REQUIRED W /PRECAST BASE 6" MIN.
PRECAST REINFORCED CONCRETE
MANHOLE FOR SANITARY SEWER
NOT -TO -SCALE
#8 CRUSHED STONE
HAND TAMPED OR WALKED
IN TO 12" ABOVE PIPE.
AND 8" BELOW PIPE
NOTE:
ALL BEDDING & INTAIL BACKFILL
SHALL BE INSTALLED IN 6"
TO 12" BALANCED LIFTS
DX2 (MAX)
SANITARY SEWER
SERVICE CONNECTION
NOT -TO -SCALE
VDISTURBED EARTH
MIN. WIDTH L25 (O.D.)-12"
#8 CRUSHED STONE
BELL HOE EXCAVATED.
BEDDING DETAIL
NOT -TO -SCALE
gTOEPpF�GL,��.
Jam; Q�6GTER '• c<`
19358
o STATE OF : �?
BACKFILL WITH CLEAN
GRANULAR MATERIAL
PER REQUIREMENT OF
INDIANA DEPARTMENT OF
HIGHWAYS (MECHANICAL
COMPACTED TO 95%
PROCTOR DENSITY).
n nnnnvrn SURFACE
NOT -TO -SCALE
SANITARY SEWER SERVICE CONNECTION
NOT -TO -SCALE
e MIN. SLOPE
SHALL BE
MAIN SEWER
M
In
Z
0
L
>
U-1
a-
Y
o'
Q
w
Q
r } 0
m m W
Ln I-,
LLJ �II o�
O
\
O
D
W •
1
0_
W
v
V) CV Q
z
o-) Q
o LO °
z
i 1
LLJ °-)
> `t
00
rr)
ID X
Z Q
Q
J
V I
W 00
Lv I�
W
CD
Z
O
00
Z
W
C� `C)
r7
Z
LO
V) 00
Z
o UJ
V/
Q O
W ZN
O �Z
� �O
W�
Q =U
Z �
� W
V /
J
W
Q
U
SHEET NO.
,106 No, 47175S2