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HomeMy WebLinkAbout0267.98.49co rn Ln N 0 in I LO u3 2 S SS 06200.32 ADJUSTMENT, CLEANING, FINISHING AND PROTECTION: A. Repair or replace damaged and defective finish carpentry work whenever possible to eliminate defects functionally and visually. B. Clean finish carpentry work on exposed and semi- exposed surfaces. Touch -up shop - applied finishes to restore damaged or solid areas. END DIVISION 7 - THERMAL AND MOISTURE PROTECTION SECTION 07200 INSULATION 07200.1 GENERAL 07200.11 RELATED DOCUMENTS: A. Drawings, Specifications Division 1 and Contract. 07200.12 DESCRIPTION OF WORK: A. Extent of insulation work is shown on drawings, be generic names or by abbreviations. Applications of insulation specified include the following: 1. Foundation wall rigid insulation. 2. Blanket /butt building insulation. 07200.13 ENVIRONMENTAL REQUIREMENTS: A. Do not install rigid insulation adhesives when temperature or weather conditions are detrimental to successful installation. 07200.14 PRODUCT HANDLING: A. Do not allow insulation materials to become wet, soiled, or covered with ice or snow. Comply with manufacturer's recommendations for handling, storage and protection during installation. 07200.2 PRODUCTS 07200.21 MATERIALS: A. Rigid Insulation: Extruded polystyrene plastic board insulation with integral high density skin; minimum 30 p.s.i. compressive strength; k -value of 0.20; 0.1% maximum water absorption; manufacturer's standard lengths and widths. 1. "Styrofoam SM" by Dow Chemical U.S.A. 2. U.C. Industries "Foomulor 400 ". B. Mineral /Glass Fiber Blanket /Batt insulation: Inorganic fibers formed into flexible resilient blankets; density as indicated, but 1.0 pound minimum; k -volue of 0.27; manufacturer's standard lengths and widths as required to coordinate with spaces to be insulated; Type III, reflective aluminum foil facing with integral nailing flanges, at exterior wall and roof insulation flame spread rating of 25; R =11 for interior walls; R =19 for exterior wails; R =30 for roof insulation. 07200.3 EXECUTION 07200.31 INSPECTION: A. Installer must examine substrate and condition under which insulation work is to be performed and must notify contractor of unsatisfactory conditions. 07200.32 INSTALLATION: A. GENERAL: 1. Comply with manufacturer's instructions for particular conditions of installation in each case. 2. Extend insulation full thickness as shown over entire area to be insulated. Cut and fit tightly around obstructions, and fill voids with insulation. 3. Apply a single layer of insulation of required thickness, unless otherwise shown. B. Rigid Insulation: 1. Set units in accordance with manufacturer's instructions. C. General Building Insulation: 1. Apply insulation units to substrate complying with manufacturer's recommendations to provide permanent placement and support. 2. Set vapor barrier to warm side of construction. Do not obstruct ventilation spaces, except for firestopping. 3. Provide continuous support of insulation with netting as indicated to maintain position between trusses at top chord elevation. END DIVISION 7 - THERMAL AND MOISTURE PROTECTION SECTION 07240 EXTERIOR INSULATION AND FINISH SYSTEM 07240.1 GENERAL 07240.11 RELATED DOCUMENTS: A. Drawings, Specifications, Division 1 and contract. 07240.12 DESCRIPTION OF WORK: A. Provide all labor, material and equipment necessary to install the field applied finish system. B. Description of System: An exterior insulation and finish system consisting of adhesive mixture, insulation board, reinforcing mesh and field applied finish. C. Definitions: 1. Trained Applicator /Contractor: The applicator /contractor applying the system to the substrate. 2. Adhesive: An acrylic -based product. 3. Insulation Board: Expanded polystyrene insulation board. 4. Reinforcing Mesh: A glass fiber used to strengthen the base coat. 5. Finish: A factory- mixed; trowel, or in certain instances, spray applied, synthetic plaster; with integral color, and available in a variety of texture type, which is applied to the outside surface of base coot. 07240.13 QUALITY ASSURANCE: A. Qualifications: affect the adhesion 1. Manufacturer having marketed exterior insulation and finish system in the United States for minimum 5 years and having completed projects of the some building type, size and substrate type as this project. from the bottom B. Design and Detailing: 1. General: Completely encapsulate the insulation board at all B. Dryvit Finish: Sandblast. locations by the lamina or substrate. 2. Substrates: Sound, unpainted exterior grade plywood. accordance with Dryvit outsulation system. 3. Expansion Joints: Where the system abuts other materials 2. Color: and noted on Drawings. a. Anaheim Color Scheme 07240.14 SUBMITTALS: A. Samples: Submit two 2'X4' samples of the system mounted on exterior grade plywood sheathing of each finish, texture and color, used on the project to the architect. Prepare each sample using the some tools and techniques proposed for the actual insulation by the applicator /contractor. 07240.15 JOB CONDITIONS: A. Do not apply material to substrates that are at a temperature of 40 degrees F or less. 07240.16 LIMITED WARRANTY; A. Upon request, provide a 5 year limited warranty for materials. 07240.2 PRODUCTS 07240.21 GENERAL: A. Obtain all component of the system from the manufacturer or it's authorized distributors The approved component manufacturer of the system is Dryvit System, Inc. Have approved applicator /contractor trained and currently certified by the manufacturer. 07240.22 MATERIALS: A. Adhesive: 1. Bond Strength to Plywood: Meet or exceed 50 p.s.i when tested per ASTM D -897. B. Insulation Board: 1. Manufacturer approved. 2. Meet current Dryvit System, Inc. specifications for molded expanded polystyrene insulation board. C. Dryvit Detail Reinforcing Mesh: Supplied by Dryvit System, Inc. D. Dryvit Finish: 1. Manufactured by Dryvit Systems, Inc. 2. Factory mixed, 1009 pure acrylic based and containing integral color and texture. 3. Sandblast finish and final texture determined by application technique. E. Dryvit System /Fire Test: 1. Test by the modified ASTM E -108 method (diversified fire test) with the results listed: a. Test Conditions: Dryvit panels placed vertically in a test frame using the ASTM =E -108 apparatus. F. Sheathing: 1. Plywood: 1/2* thick, min., 4 -ply APA exposure 1 or ext grade C -D or better. Place the C or better side in contact with the adhesive. G. Sealant Systems: Refer to Dryvit Systems, Inc.'s current bulletin No. 117 for listing of sealants. 07240.23 MIXING AND PREPARATION: A. Primus /Adhesive: Stir to obtain a homogeneous consistency using a goldblast jiffler mixer #15311H7, powered by a 1/2" drill at 400- 500 RPM. B. Adeps Adhesive: No mixing required. Do not add water. 07240.3 EXECUTION 07240.31 INSPECTION: A. Examination of Substrate: Inspect the substrate to insure that it is free of all foreign materials which would affect the adhesion of the system. 07240.32 INSTALLATION: A. Dryvit Insulation Board: 1. Apply to the substrate surface starting from the bottom and supported by permanent or temporary means. 2. Stagger and interlock at corners. B. Dryvit Finish: Sandblast. 1. Apply insulation board, reinforced base coat and finish in strict accordance with Dryvit outsulation system. 2. Color: a. Anaheim Color Scheme NA1- 15- 06 -01 -13 Sandblast to match Benjamin Moore 022 NA1- 15- 06 -01 -15 Sandblast to match Benjamin Moore 11215 NA1- 15- 06 -01 -14 Quartzputz to match Benjamin Moore #022 NA1- 15- 06 -01 -16 Quartzputz to match Benjamin Moore #1215 b. Catalina Color Scheme NA1- 15- 06 -01 -17 Sandblast to match Benjamin Moore 058 NA1- 15- 06 -01 -19 Sandblast to match Benjamin Moore 060 NA1- 15- 06 -01 -18 Quartzputz to match Benjamin Moore #058 NA1- 15- 06 -01 -20 Quartzputz to match Benjamin Moore #060 END DIVISION 7 - THERMAL AND MOISTURE PROTECTION SECTION 07510 - BUILT -UP ROOFING SYSTEM 07510.1 GENERAL 07510.11 RELATED DOCUMENTS: A. Drawings, Specifications, Division 1 and Contract 07510.12 DESCRIPTION: A. Work Included: 1. Mineral Cap Sheet Surfaced Built -Up Roofing 2. Base and Wall Flashing 3. Roofing accessories and incidentals 07510.13 QUALITY ASSURANCE: A. Possess /maintain, on site, a copy of specifications, MSDS sheets, related documents, all pertinent drawings and any addendum infor motion. B. Project quality control is the Contractor's responsibility and obligation. Nothing contained herein or stated implies any obligation by the Owner or his Representotive(s) to Contractor by performing such field observation, nor does field observation relieve Contractor of any responsibility under the terms of the contract. C. Maintain a full -time supervisor /foreman on the job site durin times that roofing work is in progress, having a minimum of five (51 years experience in roofing work similar in nature and scope to speci fied roofing. Have the some person continue on the project through final acceptance, unless the person's performance on the project is not acceptably adequate or impedes project productivity. D. Have a copy of these specifications on the job at all times during application and refer to some for proper application methods. E. Comply with local, state and federal regulations, safety standards and codes. Use the strictest document when a conflict arises. F. Whenever specification items found herein are, stringent than Manufacturers' requirements, follow Manufacturers' requirements. G. Be responsible for meeting fire regulations. Locate certified fire extinguisher of adequate size at the asphalt kettle and elsewhere as required. H. Special precautions are necessary when installing the roof system at temperatures below 45'F to insure satisfactory application and performance. I. Maintain internal quality control through instruction, supervisory inspection, and knowledgeable personnel for a proper installation without taking test cuts. This, however, does not limit the Owner's right to request cuts be taken by the Contractor and repaired as indicated by the Manufacturer and approved by the Owner. J. The responsibility for proper installation of all components of the roofing system lies with the Contractor. Inform the Owner of any conditions detrimental to the quality of construction or long -term performance of the roofing system and do not proceed with the work until the conditions are corrected. 07510.14 SUBMITTALS: A. Submit to Architect Prior to Pre - Application Conference and Job Start: 1. Material Safety Data Sheets (MSDS) for all products containing "Hazardous Materials" as defined on lists issued by both the Federal and State governments. Maintain copies of MSDS sheets at the job site. 2. Current product literature, installation specifications and details. 3. Where roofing or flashing requirements vary from those described herein or on details, submit shop drawings and /or specifications to describe proposed modifications prior to job start. B. Submit During Project: 1. Asphalt certification or bills of lading to show manufacturer, ASTM designation, equiviscous temperature (EVT), finished blowing temperature and flash point with each delivery. 2. Any shop drawings or other requested information. C. Submit Upon Completion: 1. 5 year Contractor Warranty. 2. 10 year Manufacturers Guarantee. 3. Letter of certification stating that the products and installation performed on the project comply with contract requirements, that any punch list items from the final inspection have been resolved and that the work is complete. 07510.15 REFERENCES: A. American Society for Testing and Materials (ASTM) 1. D41 Specification for asphalt primer used in roofing. 2. D312 Specification for asphalt used in roofing. 3. D2178 Specification for asphalt glass felt used in roofing and waterproofing. 4. D2824 Specification for aluminum roof coating. 5. D3909 Specification for asphalt roofing (glass felt) surfaced with mineral granules. 6. D4586 Specification for asbestos -free asphalt roof cement. 7. D4601 Specification for glass fiber base sheet. 8. E108 Fire Tests of roof covering. B. Underwriter's Laboratories (U.L.) Building Materials Directory. C. Manufacturer's Current Applicable Roofing Specifications Catalog. 07510.16 PRODUCT HANDLING: A. On packaged asphalt, all imprint cartons with Manufacturer's name, ASTM type, flash point, and EVT. For bulk asphalt, included type, flash point, and EVT on bill of lading accessible at the job site. Store asphalt delivered in bulk containers at a temperature at least 25'F below the Finished Blowing Temperature. B. Do not apply wet materials nor proceed with roofing application proceed during wet weather or when moisture is on roof deck. C. Deliver materials to job site on pallets in original, unopened packaging with legible labels. Imprint package labels with product name, production date, product code and testing agency. D. Store materials in dry, protected areas in upright position. When stored outdoors, store on pallets above ground and cover top and all sides with suitable protective sheet or tarpaulin. Do not double -stack pallets on the job site. Shrink wrap packaging is not intended for long -term job site storage. Remove upon arrival at job site and replace with a watertight breathable covering. E. Select and handle materials and equipment in such a way as to avoid damage to materials, existing construction, or applied roofing. F. Do not load or permit any part of structure to be loaded with a weight that will endanger its safety or cause damage. Confine equipment, storage of materials and debris and the operations and movements of workmen within any limits as indicated or as directed by the Owner or his Representative. G. Take every precaution to prevent interior leakage, materials falling into the interior, or other such occurrences. Accomplish installation of materials in such a manner that bitumen drippoge does not occur. H. Mark any wet, damaged or defective material and remove from the job site that some day. Promptly replace this material at no cost to the Owner. 07510.17 WARRANTY: A. Contractor Worrantee: 1. For a five (5) year period from the date of completion and Owner acceptance, Contractor agrees to inspect and make necessary repairs to defects or leaks in the roof and flashings. Emergency leaks will be attended to within twenty -four (24) hours from receipt of notice from the Owner. As soon as weather permits, Contractor will restore affected areas to standards of this contract and repair any damages from these leaks without cost to the Owner, except for leaks caused by abuse to roof by others or by abnormal weather, conditions such as lightning, severe hail, or other unusual climatic phenomena. This Warranty must be submitted to the Owner, in writing, before final payment is released for the project. B. Manufacturer Guarantee: 1. Submit to the Owner, Manufacturer's unlimited penal sum guarantee covering any and all repairs /replacements to keep the roof, including the field and flashing, watertight for period of 10 (ten) years beginning at the time of the Owner's acceptance of final product. Cost of this guarantee shall be borne by the contractor. 2. This guarantee shall be executed by the primary Roofing Manufacturer to cover any and all costs for repairs necessary to stop leaks which occur resultant of, but not limited to, the following: a. Deterioration of the roofing membrane or base flashing system resulting from ordinary wear and tear by the elements. b. Workmanship on the part of the approved Roofing Contractor in application of the roofing membrane or base flashing system. c. Blisters, fishouths, bare spots, or wrinkles in the roofing membrane. d. Splits or cracks in the roofing membrane not caused by structural movement. e. Slippage of the roofing membrane or base flashing. C. If, 24 hours after notification of roof leakage Contractor has not responded, Owner has the right, without invalidating his warranties and at the expense of the contractor, to make any emergency temporary repairs that are required in order to protect the building an its con ents from damage sue to roof leakage. 07510.2 PRODUCTS 07510.21 ACCEPTABLE SYSTEMS: A. John Manville Roofing Systems 5gnc. 07510.22 MATERIALS: A. Roofing System 1. Provide built -up roofing system comprised of the following major components and having a U.L. Class "A" rating. B. Base Sheet 1. Material: A heavyweight glass mat, bound together with a resinous binder and completely coated with a weathering grade asphalt. 2. Manufacturer and Brand: John Manville GlasBase. 3. Manufacturing Standards: ASTM D 4601, Type ll. 4. Nominal Weight: 25 lbs. per 100 sq. ft. C. Ply Sheet 1. Material: A heavyweight glass mat, bound together with a resinous binder and completely coated with a weathering grade asphalt. 2. Manufacturer and Brand: Johns Manville GlasPly IV. 3. Manufacturing Standards: ASTM D 2178, Type IV. 4. Nominal Weight: 8 lbs. per 100 sq. ft. D. Surf acing /Flashing Sheet 1. Material: A heavy glass mat bonded together with a resinous binder and completely coated with asphalt. Surfaced with opaque, inert, non - combustible colored granules. 2. Manufacturer and Brand: Johns Manville GlasKap. 3. Manufacturing Standard: ASTM D 3909. 4. Nominal Weight: 75 lbs. per 100 sq. ft. 5. Color: White E. Bitumen 1. Material: Modified roofing grade asphalt. 2. Manufacturer: Trumball. 3. Manufacturing Standard: ASTM D -312 Type III. F. Fasteners for Base Sheet to Wood Deck 1. Type: Annular or spiral thread ring shank, square head, one piece nails. 2. Manufacturer: Simplex, Independent Nail Co., W.H. Maze Co., or approved equal. 3. Size: 12 gouge minimum with minimum one inch square head, of sufficient length to penetrate at least 1" into or through wood deck. G. Roof Cement 1. Material: An asphalt cut -back flashing cement compound fortified with fibers, fillers and solvents, non - asbestos. 2. Manufacturer and Brand: Johns Manville Bestile. with fibers, fillers and solvents, non - asbestos. 3. Manufacturing Standards: Federal Spec SS- C -153B, Type I- ASTM D 4586 Type III. H. Aluminum Emulsion Coating 1, Material: Asphalt based fibrated emulsion w /suspended, aluminum flakes 2. Manufacturer and Brand: Johns Manville Fibrated Topgard Type A. 3. Nominal Weight: 9 lbs. per gallon I. Asphalt Primer 1. Material: A black, medium consistency asphalt cut -back primer compound of select asphalt and penetrating petroleum solvents. 2. Manufacturer and Brand: Johns Manville Concrete Primer. compound of select asphalt and penetrating petroleum solvents. 3. Manufacturing Standards: ASTM D 41. J. Fasteners for Base Flashing 1. Type: Annular or spiral thread ring shank, square head, one piece nails. 2. Manufacturer: Simplex, Independent Nail Co., W.H. Maze Co. or approved equal. 3. Size: 12 gauge minimum with minimum one inch square head, of sufficient length to penetrate at least 1" into or through wood deck. K. Cant Strips 1. Material: Wood fiber, perlite or soft wood lumber. 2. Manufacturing Standard: ASTM C 208 or ASTM C 728 3. Shape: Triangular 4. Minimum size on Horizontal and Vertical Sides: 4 inches. L. Protection Material 1. Material: Heavy -duty, non - porous solid rubber walkpods. 2. Manufacturer and Brand: Johns Manville Walkway Pads. 3. Size: 3/8" x 2' x 3' panels. M. Coping Underlayment 1. Material: 40 mil thick composite sheet consisting of polyethylene film and self- adhesive rubberized asphalt with a slip- resistant surface. 2. Manufacturer and Brand: Grace Ice & Water Shield. 3. Nominal Weight: 42 lbs. per 100 sq. ft. 07510.23 SUMMARY OF MEMBRANE COMPONENTS: A. Cap sheet surfaced fiberglass built -up roofing secured over plywood deck. 1. Summary of materials per 100 square feet (weights shown are nominal): a. Mechanical Fasteners As required b. Rosin Sheet 6 lbs. c. GlasBase (secured to deck) 25 lbs. d. 3 plies GlasPly IV 24 lbs. e. Asphalt (ply sheets - 30 25 lbs.) 75 lbs. f. Asphalt (cap sheet) 25 lbs. g. GlasKap Cap Sheet 75 lbs• TOTAL WEIGHT: 230 LBS. 07510.24 SUMMARY OF FLASHING SYSTEM COMPONENTS: A. Base Flashing: 1. 2 additional ply sheets. 2. Cap sheet flashing sheet. B. Wall Covering: 1. Additional base sheet. 2. Cap sheet flashing sheet. C. Flange Stripping: 1. 2 additional ply sheets. D. Drain Flashing: 1. 4 lb. sheet lead. 2. 2 additional ply sheets. E. Waterways 1. Additional ply sheet. 07510.3 EXECUTION 07510.31 PREPARATION: A. Deck Preparation 1. Provide smooth, clean, dry deck, free of debris, and sufficiently rigid to support the roofers and their mechanical equipment without deflection that will strain or rupture any of the built -up roofing components. 2. Make any significant depressions, holes, deformations and similar faults, smooth prior to new roofing application. 3. Clean all surfaces of debris and of any moisture before proceeding with application of roofing material. 4. Refer to Manufacturer's General Requirements for other appropriate substrate requirements. B. Deck Inspection 1. Contractor is responsible for insuring that the roof surface is clean, firm, smooth, dry, properly secured against movement, and acceptable to the Manufacturer and to himself, prior to application of roofing materials. 2. Commencement of roof application over any section denotes acceptability by Contractor of any section's readiness to receive built -up roofing and he will be responsible for any corrective work which may be occasioned by his having started over an unsatisfactory surface. 07510.32 GENERAL APPLICATION REQUIREMENTS: A. Do not apply roofing unless correct asphalt application temperatures can be maintained to obtain good embeddment and adhesion. Do not conduct operations when water in any form is present on deck, such as rain, dew, ice, frost, or snow. Limit water to containers for human consumption. B. Take precautions to keep materials clean, dry and free of damage. C. Do not start application of more base sheet each day than can be covered within the some day. D. At the end of the day, edge -seal the finished portion of the roofing system completed that day with fabric or felt set into hot bitumen or plastic cement. Remove edge seals prior to the start of the next day's work. E. Start roofing work in dry weather only and without threat of immediate inclement weather. Keep the roofed area of the building watertight each day as the work progresses. F. Use only materials and procedures that are proper and suitable for the slopes and for the underlying materials to which they are attached. G. To avoid displacement of asphalt and interply voids, ensure that no heavy objects are placed on the membrane. Use all means necessary to protect the membrane before, during, and after installation. In the event of damage or asphalt displacement, immediately make all repairs and /or replacements necessary to the satisfaction of the Owner at no additional cost. Work all felts from the up slope side. Do not walk on /over felts freshly laid in hot bitumen. ft H. Provide approved and operable fire extinguishers on hand at all times on the roof and near the kettle or tanker. During all hot application work, including kettle loading, have all roofers wear protective clothing (i.e. long- sleeved shirts, gloves face shield for kettle operator). During any torch work, provide an additional fire extinguisher for each torch. Follow all additional requirements of OSHA Safety Regulations. 1. All torch work shall stop 1 1/2 hours prior to crews leaving the site The roof contractor shall inspect all torch details, each day after all work on the roof has ceased. I. Run interpiy mappings of hot asphalt (at the E.V.T.) continuously and apply at the specified rate. Use application methods which ensure that all plies are completely embedded in asphalt. Broom in all plies immediately after being laid. J. Cover all attached base sheet with the completed roof membrane system (except surfacing) at the end of each days work. Make all roof terminations and openings waterproof at the end of each day's work. K. Phasing of roof membrane application or temporary membrane is not acceptable. Install membrane, excluding surfacing, in final form on a day -to -day basis. L Install proper width starter sheets to insure minimum specified coverage throughout. Stagger starter sheets as needed to offset joints between base, ply and surfacing sheets. M. Do not use any wet or damaged materials. N. Bitumen Heating Euipment must be thermostatically controlled. Equipment must be clean and in sufficiently good condition to perform specified work. 0. Felt Layer (if used): Multiple gate valve type that spreads hot asphalt on the roof surface just ahead of the felt as it is applied. Use clean equipment in good condition. P. Rotary- Drum -Type Felt Layer: Do not use for application of roofing products. Q. Asphalt 1. Apply asphalt per EVT at the point of application. Discontinue operations if asphalt temperatures at point of application cannot be maintained at the EVT. 2. Equip asphalt heating equipment with an accurate thermostat and thermometer. 3. Do not overheat asphalt. Kettle temperatures generally may not exceed 500'17. 4. Do not heat asphalt to the minimum flash point. The minimum finished blowing temperature may not be exceeded for more than a total of four hours, for any asphalt batch or portion thereof. Remove from the project any asphalt heated above these limits. 5. Reduce tanker temperatures to 325'F - 350'F overnight or during discontinued work periods. 6. Cold weather application requires the use of insulated supply lines and equipment to minimize temperature drop from the kettle or tanker to the point of application. 7. Do not apply materials when foaming, blistering, or bubbling of the hot bitumen occurs. Remove any materials applied when such activity occurs. R. Primer 1. Material may be applied by brush, spray, or roller. 2. Materials may not be diluted or adulterated. 3. Apply primer to any metal surfaces to receive bituminous products at the nominal rate of one gallon per 100 square feet. Allow to dry thoroughly prior to application of roofing materials. rv1 W H co HW 17-1, Z U z C., rr,� v1 nqn V Li 6 M O Q� 09 z O Q U_ LL U W n Q 0 Q 1 z zQ_ J w z Z Q W Q U T DRAWN BY: TTP CHECKED BY: TH K -50 FRAME JOB NUMBER 97125. PROTOTYPE ISSUE DATE 2/1/97.1 SHEET NUM11ER SP5