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HomeMy WebLinkAbout0267.98.50to rn N 0 to I Y 9 a S. Roof Cement 1. Material may be applied either by trowel or by hand. 2. Material may not be diluted or adulterated. plies and surfacing sheet, into the drain, under the clamping ring. 4. Set the drain ring in roof cement and securely tighten over the drain flashing components. 5. After complete installation of the roofing system, inspect asphalt, include type, flash point, and EVT on bill of lading accessible at the job site. Store asphalt delivered in bulk containers at a temperature at least 25'F below the Finished Blowing Temperature. 1. Additional modified bitumen ply sheet. 2. Modified bitumen surf acing /flashing sheet. B. Wall Covering: 1. Additional base sheet. 07510.33 A. C. 07510.34 A. 3. Maintain material at the working temperatures recommended by the Manufacturer. APPLICATION OF CANT STRIP AND BASE SHEET: Install four inch by four inch cant strips at the juncture of all vertical surfaces and roof. Where 4" cant strips will not fit, use the largest practical size. Felt must be adequately supported at transition between cant strips of different sizes to protect from tearing. Nail cant strips to wood noilers and /or nailable vertical surfaces using a maximum nail spacing of 12" o.c. B. Apply a layer of rosin -sized building paper dry under the nailed base sheet. Place this sheet over the prepared deck surface and nail to hold in place until securement of base sheet. Lap all sides and ends at least 2 ". Base Sheet Application: 1. Lay the base sheet smooth and free of wrinkles, buckles or fishmouths. a. Lap so water flows over or parallel to, but never against the laps. 2. Lap 2" on sides and 6" on ends. 3. Extend to the top of the cant strip at curbs, walls, and similar locations. 4. Nail on 9" centers through the laps and 18" centers along lines 12" distant from each edge. APPLICATION OF PLY SHEETS: Shingle -in ply sheets free of buckles or fishmouths. roof drains and test to assure that no clogging of the drainage system is present. Provide roof drain leader in such condition that the full diameter of the drain leader is clear. E. Flanged Sleeves and Accessories: 1. Set flanges into roof cement over the installed roof plies and fasten securely to the underlying deck (fastening is not required for lead flanges). 2. Prime all flanges, including pipe flashing sleeves, flanged units, scuppers, and similar items on both sides and flash on the roof with at least two (2) plies of ply sheet embedded into asphalt. Extend the first ply a minimum of four inches beyond the flange onto the roof. Extend the second ply a minimum of four inches further onto the roof than the first ply. 3. Mop over the top stripping ply to ensure embeddment. Seal cut edges of surfacing sheet with roof cement F. Protection Pads 1. Install walkway protection pods at heavy traffic areas such as around serviceable roof -top equipment and in front of roof access areas. 2. Space protection pads approximately one to two inches apart to allow for water flow. 3. Set walk pad into a five spot application of roof cement over the final surfacing. 4. Place protection material to underlie pipe support blocking, extending at least two inches beyond the blocking on all sides and spot - odhere to the surfacing sheet. B. C. D. Do not apply wet materials nor proceed with roofing application during wet weather or when moisture is on roof deck. Deliver materials to jobsite on pallets in original, unopened packaging with legible labels. Insure that package labels are imprinted with product name, production date, product code and testing agency. Store materials in dry, protected areas in upright position. When stored outdoors, store on pallets above ground and cover top and all sides with suitable protective sheet or tarpaulin. Protect modified bitumen materials from extreme heat or sunlight. Do not double -stack pal -lets on the job site. Shrink wrap packaging is not intended for long -term jobsite storage. Remove upon arrival at jobsite and replace with a watertight breathable covering. E. Select and handle materials and equipment in such a way as to avoid damage to materials, existing construction, or applied roofing. F. Do not load or permit any part of structure to be loaded with a weight that will endanger its safety or cause damage. Confine equipment, storage of materials and debris and the operations and movements of workmen within any limits as indicated or as directed by the Owner or his Representative. G. Take every precaution to prevent interior leakage, materials falling into the interior, or other such occurrences. Accomplish installation of materials in such a manner that bitumen drippage does not occur. H. Mark any wet, damaged or defective material and remove from the job site that same day. Promptly replace this material at no cost to the Owner. 07520.3 07520.31 A. B. 2. Modified bitumen flashing sheet. C. Flange Stripping: 1. Additional modified bitumen ply sheet. D. Drain Flashing: 1. 4 Ib. sheet lead. 2. Additional modified bitumen ply sheet. E. Waterways 1. Additional base sheet set in asphalt. EXECUTION PREPARATION: Deck Preparation 1. Provide smooth, clean, dry deck, free of debris, and sufficiently rigid to support the roofers and their mechanical equipment without deflection that will strain or rupture any of the roofing components. 2. Make any significant depressions, holes, deformations, and similar faults smooth prior to new roofing application. 3. Clean all surfaces of debris and of any moisture before proceeding with application of roofing material. 4. Refer to Manufacturers General Requirements for other appropriate substrate requirements. Deck Inspection 1. Contractor is responsible for insuring that the roof surface is clean, firm, smooth, dry, properly secured against movement, and acceptable to the Manufacturer and to himself, prior to application r„ t� t� 2 W U Z CS x Z W U �► B. Ply sheets may be applied by a mechanical felt layer or rolled into a 07510.37 CLEAN UP: of roofing materials. C. D. E. F. hand mopping of asphalt. Apply ply sheets so that the flow of water is over or parallel to, but never against, the lop. End laps: Minimum of 4" and a minimum of 12" apart. Embed the full 36 width of each ply in hot asphalt applied at the nominal rate of 25 lbs. per 100 square feet. "Brooming In" is required under normal conditions for both felt layer and hand mopped applications. A. Remove bituminous or other markings from finished surfaces. Keep the roof and premises clean and free from accumulations of waste materials and rubbish at all times. Remove all debris, scrap, and rubbish from the work area daily. Promptly remove surplus materials and all equipment from the site upon completion of the work. Prior to final acceptance, restore all areas affected by this work to their original state of cleanliness and repair all damage done to the premises, by workmen and equipment. 07520.17 WARRANTY: A. For a five (5) year period from the date of completion and Owner acceptance, Contractor agrees to inspect and make necessary repairs to defects or leaks in the roof and flashings. Emergency leaks will be attended to within twenty -four (24) hours from receipt of notice from the Owner. As soon as weather permits, Contractor will restore affected areas to standards of this contract and repair any damages from these leaks without cost to the Owner, except for leaks caused by 07520.32 2. Commencement of roof application over any section denotes acceptability by Contractor of any section's readiness to receive roofing and he will be responsible for any corrective work which may be occasioned by his having started over an unsatisfactory surface. GENERAL APPLICATION REQUIREMENTS: A. Do not apply roofing unless correct asphalt application G. H. I. J. K. When "Rolling In" by hand, keep the mopping asphalt within 6' of the roll. Keep mop full and flow asphalt on the roof. Do not scrub with mop. Do not "glaze in" ply sheet during the interim between surfacing. Valleys and Waterways: Provide an extra layer of ply sheet at least 36" wide and extend at least 8" up the inclines out of the valley, and lay prior to the application of roofing plies. Cut and repair fishmouths, wrinkles, tears, buckles or other damage in any ply on a ply for ply basis. Install additional plies set into hot bitumen over the cuts. Mop the full width under each layer. No dry laps are permitted. Feather felts 2" over preceding layers. END DIVISION 7 - THERMAL AND MOISTURE PROTECTION SECTION 07520 - MODIFIED BITUMEN ROOFING SYSTEM 07520.1 GENERAL 07520.11 RELATED DOCUMENTS: A. Drawings, Specifications, Division 1 and Contract 07520.2 abuse to roof by others or by abnormal weather conditions such as lightning, severe hail, or other unusual climatic phenomena. This Warranty must be submitted to the Owner, in writing, before final payment is released for the project. B. If, 24 hours after notification of roof leakage Contractor has not responded, Owner has the right, without invalidating his Warranties and at the expense of the Contractor, to make any emergency temporary repairs that ore required in order to protect the building and its contents from damage due to roof leakage. PRODUCTS C. D. temperatures can be maintained to obtain good embeddment and adhesion. Do not conduct operations when water in any form is present on deck, such as rain, dew, ice, frost, or snow. Limit water to containers for human consumption. B. Take precautions to keep materials clean, dry and free of damage. Do not start application of more base sheet each day than can be covered within the some day. At the end of the day, edge -seal the finished portion of the roofing system completed that day with fabric or felt set into hot bitumen or plastic cement. Remove edge seals prior to the start of the next day's work. = J J m 07510.35 A. B. C. D. E. F. G. H. I. J. K. 07510.36 A. L. Extend all ply sheets two inches above the top of the cant strip, solidly adhered without bridging or buckling. M. Light priming may be required if an surface oxidation has 9 P 9 Y q Y occurred. APPLICATION OF SURFACING SHEET: Roof Surface: Clean, free of dust, dirt or moisture when surfacing sheet is applied. Apply surfacing sheet free of buckles, wrinkles, blisters, fishmouths or voids of any type between the sheet and the mopping asphalt. Apply surfacing sheet over and parallel to the underlying roofing and lapped so that the flow of water is over or parallel to, but never against, the laps. Lap surfacing sheet with 2" side laps and 6" end laps. Break end laps not less than 3' apart. Embed surfacing sheet in hot asphalt applied at a nominal rate of 25 lbs. per 100 square feet. Cut surfacing sheet into 12' to 18' lengths. "Flop" surfacing sheet into place. Place tension on the ends of the surfacing sheet lengths as they are flopped into place to ensure that the sheet lays flat in the asphalt. "Brooming in" may be necessary under certain conditions to ensure bond between asphalt and sheet. For clean, finished surface, embed loose granules into overrun of hot asphalt at side and end laps while still hot. Weather conditions, such as temperature, wind, sun, and similar conditions must be given consideration when the temperatures get below 50'F., as cracking, wrinkles, non - adhesion and fishmouths are more likely to occur. The pre- cutting and stacking of surfacing sheet will reduce application problems in these instances. FLASHING INSTALLATION: General flashing specifications: 1. Do not apply flashing until the roof membrane (excluding surfacing) has been laid. Provide temporary seal at ply terminations until installation of flashing. 2. Prime all sheet metal that will come in contact with bituminous materials with an asphaltic primer and allow to dry before applying 07520.12 07520.13 D. E. F. G. H. DESCRIPTION: A. Work Included: 1. Mineral Surfaced Modified Bitumen Roofing 9 2. Base and Wall Flashing 3. Roofing accessories and incidentals QUALITY ASSURANCE: A. Possess /maintain, on site, a copy of specifications, MSDS sheets, related documents, all pertinent drawings and any addendum infor motion. B. Project quality control is the Contractor's responsibility and obligation. Nothing contained herein or stated implies any obligation by the Owner or his Representative(s) to Contractor by performing such field observation, nor does field observation relieve Contractor of any responsibility under the terms of the contract. C. Maintain a full -time supervisor /foremon on the job site during times that roofing work is in progress having a minimum of five (5) years experience in roofing work similar in nature and scope to speci fled roofing. Have the same person continue on the project through final acceptance, unless the persons performance on the project is not acceptably adequate or impedes project productivity. Have a copy of these specifications on the job at all times during application and refer to some for proper application methods. Comply with local, state and federal regulations, safety standards and codes. Use the strictest document when a conflict arises. Whenever specification items found herein are less stringent than Manufacturers' requirements, follow Manufacturers' requirements. Be responsible for meeting fire regulations. Locate a certified fire extinguisher of adequate size at the asphalt kettle and elsewhere as required. Special precautions are necessary when installing the roof system at temperatures below 45'17 to insure satisfactory application and performance. I. Maintain internal quality control through instruction, supervisory inspection, and knowledgeable personnel for a proper installation without taking test cuts. This, however, does not limit the Owner's right to request cuts be taken by the Contractor and repaired as indicated by the Manufacturer and approved by the Owner. 07520.21 07520.22 A. B. D. F. G. ACCEPTABLE SYSTEMS: A. Nord Bitumi Duo -PI FRS stem Y Y MATERIALS: Roofing System 1. Provide modified bitumen roofing system comprised of the following major components and having a U.L. Class "A rating. Base Sheet 1. Material: A heavyweight glass mat, bound together with a resinous binder and completely coated with a weathering grade asphalt. 2. Manufacturer and Brand: Nord Bitumi Nord Base Sheet 3. Manufacturing Standards: SS -R -6208, Type 11; ASTM D4601; UL G -2. 4. Nominal Weight: 25 lbs. per 100 sq. ft. C. Ply Sheet 1. Material: A heavyweight glass mat bound together with a resinous binder and heavily coated with SBS modified asphalt. 2. Manufacturer and Brand: Nord Bitumi Duo -Ply FR Base 3. Manufacturing Standard: CGSB Standard 37- GP -56M. 4. Nominal Weight: 70 lbs. per 100 sq. ft. Surf acing /Flashing Sheet 1. Material: A heavy glass mat bonded together with a resinous binder and heavily coated with SBS modified asphalt. Surfaced with opaque, inert, non - combustible colored granules. 2. Manufacturer and Brand: Nord Bitumi Duo -Ply FR Cap 3. Manufacturing Standard: CGSB Standard 37 -GP -56M. 4. Nominal Weight: 95 lbs. per 100 sq. ft. 5. Color: White E. Bitumen 1. Material: Air blown roofing grade asphalt. 2. Manufacturer and Brand: Acceptable to Primary Manufacturer. 3. Manufacturing Standard: ASTM D -312 Type 111. Roof Cement 1. Material: An asphalt cut -back flashing cement compound fortified with fibers, fillers and solvents, non - asbestos. 2. Manufacturing Standards: Federal Spec SS- C -153B, Type I- ASTM D 4586 Type 111. Fasteners for Base Sheet to Wood Deck E. F. Start roofing work in dry weather only and without threat of immediate inclement weather. Keep the roofed area of the building watertight each day as the work progresses. Y P 9 Use only materials and procedures that are proper and suitable for the slopes and for the underlying materials to which they are attached. G. To avoid displacement of asphalt and interply voids, ensure that no heavy objects are placed on the membrane. Use all means necessary to protect the membrane before, during, and after installation. In the event of damage or asphalt displacement, immediately make all repairs and /or replacements necessary to the satisfaction of the Owner at no additional cost. Work all felts from the up slope side. Do not walk on /over felts freshly laid in hot bitumen. H. Provide approved and operable fire extinguishers on hand at all times on the roof and near the kettle or tanker. During all hot- application work, including kettle loading, have all roofers wear protective clothing (i.e. long- sleeved shirts, gloves face shield for kettle operator). During any torch work, provide an additional fire extinguisher for each torch. Follow all additional requirements of OSHA Safety Regulations. 1. All torch work shall stop 1 1/2 hours prior to crews leaving the site. The roof contractor shall inspect all torch details, each day, after all work on the roof has ceosed. I. Run interply mappings of hot asphalt (at the E.V.T.) continuously and apply at the specified rote. Use application methods which ensure that all plies are completely embedded in asphalt. Broom in all plies immediately after being laid. J. Cover all attached base sheet with the completed roof membrane system (except surfacing) at the end of each days work. Make all roof terminations and openings waterproof at the end of each day's work. K. Install proper width starter sheets to insure minimum specified coverage throughout. Stagger starter sheets as needed to offset joints between base, ply and surfacing sheets. L Do not use any wet or damaged materials. M. Equipment must be clean and in sufficiently good operating condition to perform specified work. N. Do not use felt layer for application of roofing products. 0. Asphalt 1. Apply asphalt at the high end of the EVT range at the point of � " U _ Q I-- (n Z 0 U - LL _ U W n (/� O Q O rr Q W z z _ - r) W 0 Z I Q W Ify Q T U C% r--- REMIX B. bitumen. Base Flashing: 1. Embed two additional ply sheets into a solid mopping of asphalt over junctures, extending to the top of the curb or eight to ten inches up the wall. Extend the first ply at least two inches beyond the cant strip, onto the roof with the second ply extending J. The responsibility for proper installation of all components of the roofing system lies with the Contractor. Inform the Owner of any conditions detrimental to the quality of construction or long -term performance of the roofing system and do not proceed with the work until the conditions are corrected. 1. Type: Annular or spiral thread ring shank, square head, one piece nails. 2. Manufacturer: Simplex, Independent Nail Co., W.H.Maze Co., or approved equal. 3. Size: 12 gauge minimum with minimum one inch square head, of sufficient length to penetrate at least 3/4" into or through wood application. Discontinue operations if asphalt temperatures at point of application cannot be maintained at the high end of the EVT range. 2. Equip ospholt heating equipment with an accurate thermostat and thermometer. 3. Do not overheat asphalt. Kettle temperatures generally may not at least two inches beyond the first. Over the preceding plies, 07520.14 SUBMITTALS: deck. exceed 500'F. apply the cap sheet flashing sheet into a solid mopping of asphalt. A. Submit to Architect Prior to Pre - Application Conference and Job H. Aluminum Coating 4. Do not heat asphalt to the minimum flash point. The minimum Provide this flashing ply of sufficient width to extend from the top edge of the flashing surface to a minimum of four inches past the toe of the cant strip, onto the roof. 2. Completely bond all fleshings to the underlying surface without any Start: 1. Material Safety Data Sheets (MSDS) for all products containing "Hazardous Materials` as defined on lists issued by both the Federal and State governments. Maintain copies of MSDS sheets I. 1. Material: Asphalt based fibrated or non - fibrated reflective aluminum roof coating. 2. Nominal Weight: 8 lbs. per gallon Asphalt Primer finished blowing temperature may not be exceeded for more than o total of four hours, for any asphalt batch or portion thereof. Remove from the project any asphalt heated above these limits. 5. Reduce tanker temperatures to 325'F - 350'F overnight or during looseness, bubbles, or voids. Remove and replace any loose flashing materials. at the job site. 2. Current product literature, installation specifications and 1. Material: A black, medium consistency asphalt cut -back primer compound of select asphalt and penetrating petroleum solvents. discontinued work periods. 6. Cold weather application may require the use of insulated supply 3. Fasten the top edge of the base flashing approximately every six inches on center with appropriate fasteners through one inch diameter metal discs. 4. Seal all inside and outside corners with roof cement. Cover all exposed roof cement with aluminum coating or embedded granules. 5. Apply separate wall covering as described below. C. Wall Covering 1. Apply fiberglass base sheet over the wall, extending from the top of the wall and down to overlap the base flashing by at least two inches. Fasten to wall using a shower pattern, spacing nails no more than 12 inches apart in all directions. 2. Back -mop the cap sheet flashing sheet and apply vertically into a solid mopping of hot asphalt directly over the nailed base sheet. Extend wall flashing from the top outside edge of the wall and down to overlap the base flashing by at least four inches. 3. Fasten the top edge of the wall flashing approximately every six to eight inches on center with appropriate fasteners through details. 3. Where roofing or flashing requirements vary from those described herein or on details, submit shop drawings and /or specifications to describe proposed modifications prior to job start. B. Submit During Project: 1. Asphalt certification or bills of lading to show manufacturer, ASTM designation, equiviscous temperature (EVT), finished blowing temperature and flash point with each delivery. 2. Any shop drawings or other requested information. C. Submit Upon Completion 1. 5 year Contractor Warranty. 2. Letter of certification stating that the products and installation performed on the project comply with contract requirements, that any punch list items from the final inspection have been resolved and that the work is complete. 2. Manufacturing Standards: ASTM D 41. J. Fasteners for Base Flashing 1. Type: Minimum 11 gauge, barbed, galvanized with minimum 3/8" head. One inch diameter tin caps or integral heads must be used for base flashing securement. 2. Manufacturer: Submitted and approved Manufacturer. 3. Size: Sufficient length to penetrate 3/4" minimum. K. Cant Strips 1. Material: Wood fiber, perlite or soft wood lumber. 2. Manufacturing Standard: ASTM C 208 or ASTM C 728 3. Shape: Triangular 4. Minimum size on Horizontal and Vertical Sides: 4 inches. L. Protection Material 1. Material: Roof protection material composed of chopped rubber particle and synthetic binders. 2. Manufacturer and Brand: Siplast Trafbloc or equal. P. Q. lines and equipment to minimize temperature drop from the kettle or tanker to the point of application. Do not apply asphalt when ambient temperatures fall below 40'F. 7. Do not apply materials when foaming, blistering, or bubbling of the hot bitumen occurs. Remove any materials applied when such activity occurs. Primer 1. Material may be applied by brush, spray, or roller. 2. Materials may not be diluted or adulterated. 3. Apply primer to any metal surfaces to receive bituminous products at the nominal rate of one gallon per 100 square feet. Allow to dry thoroughly prior to application of roofing materials. Roof Cement 1. Material may be applied either by trowel or by hand. 2. Material may not be diluted or adulterated. 3. Maintain material at the working temperatures recommended by the Manufacturer. DPAW BY- nP CHEM W. rn euUM DW K-50 D. one inch diameter metal discs. Blind nail inside vertical laps spacing fasteners at 12" o.c. maximum. 4. Adhere ice do water shield coping underla ent over the to P 9 Ym P of walls, extending 3" down the vertical surface each side. 5. Install new metal cap coping over top of wall to overlap and seal the top of the wall flashing. Drain Flashing: 1. Remove drain ring prior to roofing application. 2. Extend roof plies (excluding surfacing sheet) into the drain under the clamping ring. 3. Set a four lb. lead sheet into a solid coating of roof cement over the installed plies. Extend the lead sheet at least 6" beyond the outside of the drain bowl. Prime the lead sheet and cover with two stripping plies with the first extending at least 3" beyond the edge of the lead sheet and the second extending at least 3" beyond 07520.15 A. B. C. D. 07520.16 A. REFERENCES: American Society for Testing and Materials (ASTM) 1. D41 Specification for asphalt primer used in roofing. 2. D312 Specification for asphalt used in roofing. 3. D2824 Specification for aluminum roof coating. 4. D4586 Specification for asbestos -free asphalt roof cement. 5. D4601 Specification for glass fiber base sheet. 6. E108 Fire Tests of roof covering. Underwriters, Laboratories (U.L) Building Materials Directory. CGSB Standard #37- GP -56M for Modified Bitumen Products. Manufacturers Current Applicable Roofing Specifications Catalog. PRODUCT HANDLING: On packaged asphalt, insure that all cartons are imprinted with Manufacturer's name, ASTM type, flash point, and EVE For bulk 07520.23 A. 07520.24 SUMMARY OF MEMBRANE COMPONENTS: Mineral surfaced modified bitumen roofing secured over plywood deck. 1. Summa of materials per 100 square feet (weights shown are Summary P q ( 9 nominal): a. Mechanical Fasteners As required b. Rosin Sheet 6 lbs. c. Fiberglass Base Sheet 25 lbs. d. Modified Bitumen Ply Sheet 70 lbs. e. Asphalt (ply sheet) 25 lbs. f. Asphalt (surface) 25 lbs. g. Modified Bitumen Surfacing Sheet 95 lbs. TOTAL WEIGHT: 246 L.BS. SUMMARY OF FLASHING SYSTEM COMPONENTS: A. Base Flashing: 07520.33 A. C. APPLICATION OF CANT STRIP AND BASE SHEET: Install four inch b four inch cant strips at the nature of all Y " Ps N vertical surfaces and roof. Where 4 cant strips will not fit, use the largest practical size. Felt must be adequately supported at transition between cant strips of different sizes to protect from tearing. Nail cant strips to wood noilers and /or nailable vertical surfaces using a maximum nail spacing of 12" o.c. B. Apply a layer of rosin -sized building paper dry under the nailed base sheet. Place this sheet over the prepared deck surface and nail to hold in place until securement of base sheet. Lap all sides and ends at least 2 ". Base Sheet Application: 1. Lay the base sheet smooth and free of wrinkles, buckles or fishmouths. FRAME ,roe resrM 97125 PPMorYK ISSUE DATE 2/1/97.1 sHM MAW SP6 the first. Cover stripping plies with appropriate surfacing. Extend all plies, including field plies, lead sheet, stripping _1