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HomeMy WebLinkAbout06070029.17Q M 1. 4 0 O O N O M 7 41 O to J of 3 13 ui C to UP 0 Co rn 3 '0 M 0 TYPICAL SANITARY SEWER SPECIFICATIONS Minimum Time, mints TO BE USED FOR PRIVATE SEWER DEVELOPMENT Time for Longer Length, S WITHIN R-1 642A CLAY TOWNSHIP REGIONAL WASTE DISTRICT EAST JORDAN REVISED MAY, 2002 4 1. Standard specifications of the Clay Township Regional Waste District (District) and Indiana Department of Transportation shall apply for all work and materials. Pipe shall be installed in accordance with Section 715 of the latest edition of the Indiana Department of Transportation Standard Specifications. 3:46 2. Sanitary sewer pipe shall be PVC in accordance with ASTM D -3034 (S.D.R. 35) and ASTM 2321. PVC pipe shall have a grooved bell and gasket. The pipe shall be 3:46 made of PVC plastic having a cell classification of 124548. 3:46 3. PVC sewer fittings shall conform to the requirements of ASTM D- 3034 -89 specification. Fittings in sizes through 8" shall be molded in one piece with elastomeric 7.11 with 3:46 joints and minimum socket depths as specified in sections 6.2 and 7.3.2. Fittings 10" and larger shall be molded or fabricated in accordance with section defined in section 7.4.1 of specifications. Gaskets for elastomeric joints shall manufacturers standard pipe bells and gaskets. Wall thickness of fittings shall be SDR 26 as 0.20 square inches and conform to ASTM F -477 specification. 386 be molded with a minimum cross - sectional area of 5:40 4. All sanitary manholes shall be Aprecast concrete@ manholes in accordance with ASTM C -478 and Section 720. 0 -rings shall conform to C -443. Kent Seal or than 16- inches. Manholes shall be air tested 5:40 equivalent shall also be applied to all joints and between riser rings and castings. Manhole step spacing shall be no more Air Pressure (Vacuum) Test. 5:40 for leakage in accordance with ASTM C1244 -93, Standard Test Method for Concrete Sewer Manholes by the Negative 5:42 A Installation and operation of vacuum equipment and indicating devices must be in accordance with manufacturer =s recommendations and performance specifications the manhole, including the casting which and have been provided by the manufacturer and accepted by the Engineer. The vacuum equipment must be capable of testing entire 298 riser rings. 7:34 B. With the vacuum tester set in place: 7:34 1. Connect the vacuum pump to the outlet port with the valve open. 7:36 2. Draw a vacuum of ten (10) inches of Hg. and close the valve. 10:08 C. Accepted standards for leakage will be established from the elapsed time for a negative pressure change from ten (10) inches to nine (9) inches of mercury. The maximum allowable leakage rate for a four (4) foot diameter manhole must be in accordance with the following: Minimum Elapsed Time for a Manhole Depth Pressure Change of 1 Inch Hg 10 feet or less 60 seconds >10 feet but <15 feet 75 seconds >15 feet but <25 feet 90 seconds For manholes five (5) feet in diameter, add an additional fifteen (15) seconds and for manholes six (6) feet in diameter, add an additional thirty (30) seconds to the time requirements for four (4) foot diameter manholes. For all manholes deeper than twenty -five (25) feet. Engineer will determine the applicable minimum elapsed time. D. If the manhole fails the test, necessary repairs must be made and the vacuum test and repairs must be repeated until the manhole passes the test. E. If manhole joint sealants are pulled out during the vacuum test, the manhole must be disassembled and the joint sealants replaced. F. Manholes will be subject to visual inspection with all visual leaks being repaired. 5. Butyl rubber coating shall be applied around each manhole joint from 6- inches above to 6- inches below each joint. The appropriate primer shall be applied prior to applying the rubber coating. Inside joints to be filled with precoat plug material. 6. The manhole chimney =s including all riser rings shall be sealed using Infi - Shield AUniband@ or approved equal. Prior to placement, the top 4- inches of the manhole cone and casting frame shall be cleaned and primed. The Uniband shall extend from 3- inches below the top of the cone section to 2- inches over the flange of the manhole casting frame. 7. The casting elevations are set by plan. However, the castings are to be adjusted in the field by the Engineer =s representative, should a discrepancy occur between plan grade and existing grade. New manhole ring and cover shall be installed to establish grade. Maximum height of adjusting rings shall be 12- inches. 8. Backfill around all structures and all cuts under paved areas with granular material. Trenches opening within 5 -feet of paved roadways shall be backfilled with granular d a minimum of 6 months after backfill has been in material in accordance with Section 211. Backfill under sidewalks shall be granular, unless the wal',,s are constructe place. 9. The Contractor shall be responsible for verifying that all state highways, city, and county permits have been obtained by the developer prior to start of construction. 10. The Contractor shall be required to furnish the developer =s Engineer with a set of prints, marked in red pencil, showing actual sewer location and invert, to include lateral location, depth and length. Such Aas built@ prints must be received by the Engineer before the final contract payment can be authorized. The sanitary sewer laterals and stubs termination shall be indicated on the surface with a metal fence post set immediately above the said termination point. 11. All sanitary sewer lines upon completion will be required to pass a low pressure air test. Said test shall be conducted according to ASTM 1417 -92, and shall e wer witnessed by an Engineer and a representative of the District. The testing shall be in accordance with Table 1. Add 0.5 psig for each foot of water above the sewer line being tested. 12. Deflection tests shall be performed on all flexible* pipe after the final backfill has been in pla, 3 at least 30 days. No pipe shall exceed a vertical deflection of 5% deflection test results. ( *The following are considered non - flexible pipes: concrete pipe, ductile it n pipe, and cast iron pipe). The deflection test shall be performed with a nine -point mandrel. Proving rings shall be available. 13. All mandrel testing shall be observed by a professional engineer representative for certification and a representative of the District. 14. The ends of laterals are to be plugged tight with a braced plastic disc or cap capable of withstanding a low pressure air test without leakage. 15. Bedding for flexible pipe shall be No. 8 crushed stone from 6- inches below the pipe to 12- inches above the pipe. Bedding for rigid pipe shall be No. 8 crushed stone from 6- inches below the pipe to the spring line of the pipe and from this point to 12- inches ab. ve shall be fill sand or equivalent. Manholes shall be placed on no less than 6- inches of No. 8 crushed stone bedding. 16. Water and sewer line crossings and separations shall be in accordance with 3271AC 3 -6 -9. 17. Trench shall be opened sufficiently ahead of pipe laying to reveal obstruction, and shall be properly protected and /or barricaded when left unattended. 18. No water shall be permitted to flow into the sanitary sewer system during construction. Contractor shall utilize a pump to keep the water level below the pipe. Pump discharge shall be directed to a storm outlet in accordance with state and federal laws and reguic,tions (327 -IAC 3- 6 -20). Any pipe entering existing sewers shall be plugged with screw type mechanical, braced plug until such time as all tests on the sewers have been completed and the lines have passed all punch lists. 19. All sewer laterals installed by the mainline Contractor shall be bedded the some as the main line sewer. 20. Forty -eight (48) hours notice shall be given to the District prior to the start of sewer construction. Also, 48 hours notice shall be given prior to doing any testing done on the sewer. 21. Manhole castings shall be stamped SANITARY SEWER, Neenah Casting R 1642A or equal and be self - sealing type. The casting flange shall be 34 inches and the clear opening shall be 24 inches. Waterproof castings shall be Neenah R- 1916 -F1 and stamped SANITARY SEWER. 22. The minimum slope for sewer acceptance by the Clay Township Regional Waste District are: Size of Pipe Minimum Constructed Slope 8 -inch 0.40% 10 -inch 0.28% 12 -inch 0.22% 15 -inch 0.15% 18 -inch 0.12% 23. The Contractor shall provide measurements of the slope of the sewer for each manhole section as construction progresses. Such measurements shall be certified by a Registered Land Surveyor or Engineer and be available on -site for observation by the District =s Inspector. No more than three manhole sections can be constructed in advance of such measurements. 24. In the event the Contractor does not meet the minimum slopes, the sewer section and any other affected sewer sections shall be reconstructed to meet such minimum slopes. 25. Laterals are to be traced with a minimum size of 14 gauge wire from the Wye t) the terminus. The contractor for the building or home will extend the wire from this terminus to the building cleanout adjacent to the building. TABLE I MINIMUM SPECIFIED TIME REQUIRED FOR A LO psig DROP FOR SIZE AND LENGTH OF PIPE INDICATED TABLE 1 Pipe Diameter In. Minimum Time, mints Length for Minimum Time It Time for Longer Length, S Specification Time for Length (L) Shown, mints 100 ft 150 ft 200 ft 250 fi 300 fi 350 ft 400 ft 450 ft R-1 642A R- 1916 -F1 EAST JORDAN 1045Z2 4 3:48 597 0.360 L 3:46 3:46 3:46 3:46 3:46 3:46 3:46 3:46 6 5:40 386 0.854 L 5:40 40 5: 5:40 5:40 5:40 5:40 5:42 6:24 8 7:34 298 1.520 L 7:34 7:34 7:34 7:34 7:36 8:52 10:08 11:24 10 8:26 239 2.374 L 9:28 9:28 9:28 9:63 11:52 13:51 15:49 17:48 12 11:20 199 3.418 L 11:20 11:20 11:24 14:15 17:05 19:58 22:47 25:38 16 14:10 158 5.342 L 14:10 14:10 17:48 22:15 26:42 31:09 35:36 40:04 18 17:00 133 7.682 L 17:00 19:13 25:38 32:03 26:27 1 44:52 51:16 57:41 I 21 19:50 114 10.470 L 18:60 26:10 34:54 43:37 52:21 61:00 69:48 78:31 _ - 24 22:40 89 13.674 L 22:47 34:11 45:34 56:58 68:22 79:46 91:10 102:33 25:30 88 17.306 L 28:51 43:16 57:41 72:07 86:32 100:57 115:22 129:48 30 28:20 80 21.388 L 96:37 53:26 71:13 89:02 108:50 124:38 142:25 160:15 r27 33 31:10 72 25.852 L 49:05 64:38 88:10 107:49 129:18 150:43 172:21 193:53 38 34:00 86 30.788 L 6117 76:55 102:12 128:12 153:80 179:29 205:07 230:46 : FINISH GF' "r'r- CM T INFC "UNI BUTYL R1 a n T n r MANHOLE CASTING SCHEDULE MANUFACTURER SELF SEALING WATERTIGHT NEENAH R-1 642A R- 1916 -F1 EAST JORDAN 1045Z2 1045WT CASTING SHALL BE EITHER SELF - SEALING OR WATERTIGHT, (SEE PLAN & PROFILE SHEETS FOR CASTING TYPE). LIDS SHALL BE STAMPED "SANITARY SEWER" AND HAVE CLOSED PICKHOLES. FRAME SHALL BE SET ON DOUBLE ROW OF KENT SEAL, (SEE MANHOLE CASTING SCHEDULE). PRECAST CONCRETE ADJUSTING RING DOUBLE ROW OF KENT SEAL MANHOLE STEPS PER SPECS INTERIOR JOINTS AND LIFT HOLES SHALL BE SEALED WITH NON - SHRINK GROUT PER SPECS SET BARREL JOINTS WITH RUBBER TYPE GASKET EQUAL TO ASTM C -443 AND ON DOUBLE ROW OF KENT SEAL MANHOLE REINF. PER ASTM SPECS PIPE DIA. PER PLAN & PROFILE BENCHWALL SHALL BE CLASS "B" CONC. BENCHWALL HEIGHT SHALL BE 80% OF PIPE DIA. MANHOLE TO PIPE CONNECTION BOOTS, INCLUDING LATERALS, SHALL BE A -LOCK, DURA SEAL OR APPROVED EQUAL. 6" MIN. CONCRETE ENCASEMENT 6" MIN. COMPACTED #8 STONE I.D. SANITARY MANHOLE - TYPE "B" NOT TO SCALE SANITARY MANHOLE R -1642A NOT -TO -SCALE BOTTOM OF TRENCH d d D D D D D d d D d D D d� Ram 2500 psi CONCRETE PERSPECTIVE VIEW - EARTH CUT AWAY \� TO BE USED WHEN CLEAR DISTANCE BETWEEN PIPES ® IS 18" OR LESS, OR WERE NOTED ON THE DRAWINGS. CONCRETE CRADLE NOT -TO -SCALE TAMPED IN PLACE #8 CRUSHED STONE FINISH GRADE C.I. MANHOLE FRAME & GRATE SET ON KENT SEAL OR EQUAL. USE KENT SEAL OR EQUAL BETWEEN RISER RINGS (TYP.) MANHOLES SHALL BE AIR TESTED IN ACCORDANCE WITH ASTM C1244 -93, STANI)ARD TEST METHOD FOR CONCRETE SEWER MANHOLES BY THE NEGATIVE AIR PRESSURE (VACUUM) TE';T. ADJUST TO GRADE w/ FILLER RINGS A REQUIRED (4" MIN. /12" MAX.) PRECAST REINFORCED CONCRETE MANHOLE CONE MEETING A.S.T.M. STANDARD C -478. U MANHOLE SECTION JOINTS SHALL CONFIRM co TO A.S.T.M. C -443 w/ 0 -RINGS GASKET BETWEEN SECTION, PLUS 1/2" EXTRUDABLE GASKET (KENT SEAL OR EQUAL) 4' -0" DIA. PRECAST REINFORCED MANHOLE SECTIONS MEETING A.S.T.M. STANDARD C -478. PIPE TO MANHOLE GASKET MEETING A.S.T.M, STND. C -443 SHALL BE CAST INTO MANHOLE SECTION AT THE TIME OF MANUFACTORING. O 4 a - - -- 4 4 4 o a d I} I a a d 4 4 , 4 0 a _4 4, BREAK OUT TOP HALF OF PIPE AFTER PLACING CONCRETE BENCH WALL. TOP OF BENCHWALL SHALL BE AT MIN., ELEV. EQUAL TO TE CROWN OF THE PIPE CONCRETE BENCH WALL (CLASS B) BASE SHALL BE POURED IN PLACE OR PRECAST BOTH SHALL HAVE #4 BARS AT 12" O.C. EACH WAY GRANULAR LEVELING MATERIAL ( #2 STONE) REQUIRED W /PRECAST BASE 6" MIN. PRECAST REINFORCED CONCRETE MANHOLE FOR SAN I TAR Y SEWER NOT -TO -SCALE #8 CRUSHED STONE HAND TAMPED OR WALKED IN TO 12" ABOVE PIPE. AND 8" BELOW PIPE NOTE: ALL BEDDING & INTAIL BACKFILL SHALL BE INSTALLED IN 6" TO 12" BALANCED LIFTS DX2 (MAX) SANITARY SEWER SERVICE CONNECTION NOT -TO -SCALE NDISTURBED EARTH MIN. WIDTH L25 (O.D.) -12" O.D. + 90' 8„ #8 CRUSHED STONE BELL HOE EXCAVATED. BEDDING DETAIL NOT -TO -SCALE t%%►u t t u 111% � ``,*S STOEPp�'�.,,�� Q'G�E�O: No. y 19358 STATE OF :' �4Z NAL ENC, �`�,• BACKFILL WITH CLEAN GRANULAR MA',.RIAL PER REQUIREMENT OF INDIANA DEPARTMENT OF HIGHWAYS (MECHANICAL COMPACTED TO 95% PROCTOR DENSITY). n nnnn�irn SURFACE NOT -TO -SCALE SANITARY SEWER SERVICE CONNECTION NOT -TO -SCALE MIN. SLOPE SHALL BE MAIN SEWER r M U) Z 0 L0 > w Y CK Q M w Q a r r O O m Y °° LL_ Ln \ 3 cYi LEI C'n I I Q d 0 U W L.� F_ Of w U n` z f a U if) o I W > 00 00 V) 0 X Z Q a 0) 0 V) 1 (if LJU UJ [-- W I Z O 00 Z I Ld 0 N-) Z M L J � ::) � Z a' O I� w L J L1 _J Q U SHEET NO. C800 JOB NO. 4660OS1 J Q W �O � O~ Q LU Q Z Q V J L1 _J Q U SHEET NO. C800 JOB NO. 4660OS1